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Thread: Independent Suspensions

  1. #1
    Join Date
    Dec 2006
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    Independent Suspensions

    Has anyone built there own trailing arm independent trailer suspension.

    Im just starting a build up on a mates 435 Hornet. Boat/ motor/ stuff weight is about 400kg, final ATM will be 749kg...

    Main frame will be 100UC14 gal dipped. I was going tried and tested hilux leaf pack (set by springworks to ATM) and parrallell 1600kg bearings on a 45mm square axle with tojo hubs.

    But I have a collection of maybe 5 sets of coil springs, plenty of shock absorbers, assorted bushes and plenty of time - trailer not needed till November.

    So part of me wants to make up the frame with attachments for lux leaf packs and also trailing arms - get that gal dipped and sorted. But then play with some trailing arms. Grab a wrecker rear axle or parts from a 75 series - gives nice stub axles/bearings/ simple hubs (drum brakes)
    Make up a trailing arm system in 50 SHS 4 or 5 mm and then run LR "metallastic" bushes to the forward cross rail. Retained coil spring from trailing arm up up to a small tower sitting just inside frame rail with centre mounted damper a-la front of LR. Roughly 600mm from axle centre to hull so enough room for damper and spring.

    if I cant make it work we can fall back to leaves and still use the spring/damper tower for the damper mount onto solid axle?


    Issues:
    - I really like simplicity, but hey its gotta be worth a shot!
    - How bad will the bump steer be considering that the (axle) will travel in an arc on ~600mm arms with what ~300mm of verticle travel? I figured two bush attachments to rail (same horizontal plane) but maybe need three for lateral stability? I cant be bothered going to a multi link system.
    - Central damper is nice for geometry - I have the clearances from back of the envelope calcs but I can see them being a hassle to change with boat on trailer... If we blow a damper I imagine the system would be almost un-towable until changed.
    - stop bloody thinking just build it.

    Steve
    '95 130 dual cab fender (gone to a better universe)
    '10 130 dual cab fender (getting to know it's neurons)

  2. #2
    Join Date
    Feb 2008
    Location
    Dandenong Ranges - Victoria
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    Yes.
    Built a motorcycle trailer using those rubber sprung/bonded trailing arms (Flextors?). The rubber is bonded around the pivot and acts as a torsion spring.
    I recall a load rating of about 700-800kg but never would have been loaded beyond around 500kg.

    Nothing like the travel you mention and the geometry didn't allow much in the way of bump steer. Tracked straight and true over everything when loaded.
    Mate went on to build a heavier trailer (4 wheeler car trailer) and then a caravan using the higher rated versions of the same arms. Very successful.

  3. #3
    Join Date
    May 2008
    Location
    Horsley Park, Sydney
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    Is this the sort of trailer you mean?

    This is based around a Dunbier trailer with the suspension off the rear or a Series 1 Disco added. I used standard Disco front springs and all the original angles - A Frame, trailing arms and shocks. Also started with a rear axle housing and cut off the ends beyond the spring mounts.

    This trailer has been behind 2 different Defenders and a Disco and we worked out that it has done about 100,000kms on many rough remote dirt roads and tracks (including 40kms across buffalo wallows last year). The trailer rides much more smoothly than either the Defender or Disco and has never damaged anything on the boat as there is absolutely no vibration on corrugations

    Our boat is the next size down Hornet - 4 meter.

    As with many projects this was to be a proto-type to see if it worked OK and then build a new trailer. This is the reason for all the parts being bolted onto the Dunbier frame and not welded. This worked so well there was no need


    The yellow bits have been added to the original trailer.


    The tubes near the spring are the wheel breathers. Also protected LED lights on the back - must add a number plate light one day


    Wheel bearing grease before each long trip. I drop a bit of agg pipe over the shocks to make them last a bit longer. Either Defender of Disco tyres, depends on the tow vehicle.


    On the Numbulwar Gove track - rarely used.



    The Goyder River on the Gove track about a month ago



    I can supply lots more info if required

    Cheers, Erich.

  4. #4
    Join Date
    Dec 2006
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    Thanks Erich,
    not exactly what I was thinking but has got me seriously re-assessing.

    was intending to go independent - non linked coil set up...

    I see you have relatively minimal hull support - obviously the trailer rides well otherwise your hornet would be scrap after 100k.

    Thanks - I will keep planning!!!

    S
    '95 130 dual cab fender (gone to a better universe)
    '10 130 dual cab fender (getting to know it's neurons)

  5. #5
    Join Date
    Dec 2007
    Location
    Central Queensland
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    have a look at the simplicity suspension setups, independant, choice of airbag, coil or leaf springs, and adjustable to give "wheel alignment" type settings

  6. #6
    Join Date
    May 2008
    Location
    Horsley Park, Sydney
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    The boat sits on the two long side rails at the back and the two rubber blocks at the front.

    The secret is in the suspension - there is very little (if any) road vibration transferred to the boat . On severe corrugations, the boat rides absolutely smoothly, much better than the tow vehicle. The boat is strapped to the trailer at two points and also strapped right around with the canvas cover - virtually making the boat & trailer one piece, so to speak.

    Last trip we picked up three boxes of vegetables in Mt Isa to take into Gapuwiyak and stowed them in the boat - not tied down or wrapped. They arrived unbruised 2 days later after 1400 ks of bitumen & over 400ks of very rough road.

    When travelling with the motor stowed flat in the centre of the boat, there is between 60 and 100kgs on the drawbar....depending on fuel load in jerry cans in the trailer. On occasions we carry up to 100 litres of petrol for the boat, most of which is stored to the very rear, altering the drawbar loads.

    The connection to the vehicle is through a large ex-army pintle hook which we find brilliant, just keep a bit of lubrication on it. Never had any problems reversing even though we have had to jack-knife severely to get out of tight spots from time to time.

    I chose this setup for several reasons, one for commonality of spares - wheel bearings, shockies, wheels/tyres etc., secondly, I had everything available I needed, but most importantly, I figured that Landrover got their suspension pretty right on the Discovery and I was putting a little less weight onto the same setup.

    Please ask if you want any more details, but unfortunately I can't provide any specifics as the trailer & boat are presently at our daughter & son-in-laws place in Gapuwiyak as we will be back up there in under 2 months.

    Cheers Erich

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