While waiting for my diff bearings to arrive I took the overdrive off my spare gearbox and put it on the back of the 101 transfer case.  No real issues in doing it except for getting the rotten circlip back on the gearbox output shaft.  I tied a piece of cotton onto it in case it fell down in the pto section of the tfr case.  A couple of holes in the ends of the circlip so pliers could be used would have been really helpful.  The O/d shows little evidence of wear and all the bearing seem to turn OK.  Only time will tell.  All I need to do not is make up a lever to go in the main lever bracket up in the cab.
Also while waiting for the bearings I pulled the diff carrier apart and put in the locker.  I assume it does not matter which way it goes around so I just put it in the same way as the pics in the instructions.  The four lugs on the locker must be slightly larger in diameter than the original side gear shafts - when the diff carrier is bolted up there is a .9mm gap in the two halves when originally there was none - I pulled it apart to make sure everything went in correctly which it was so I left it.
The inner race of the diff bearings were a real pain to get off even with a little heat.  When putting on the new bearings I put the diff in the freezer for a day before hand and the -20 temp made putting on the new bearings was a breeze.
I wish putting the diff back in was as easy - the diff spreader came off when under tension and nearly took my finger with it but I managed to get it out of the way.  The spreader was working loose from the holes in the diff as I tightened it but once I realized this I just tapped it a bit to keep the prongs in the holes.
The diff would not go into position and was sitting higher in the housing than it should and would not go in.  A mash hammer - cushioned by a few leather gloves -  did the job of pushing the diff down to the correct level and tightening the bearing cap bolts pulled the diff in.
Thats as far as I have got to so far - just gotta clean up all the mating surfaces fot the cover, screw it on and put the axles back in - new oil in the diff, O/D and tfr case and we are back on the road.
Garry
				
			 
			
		 
			
				
			
				
			
			
				REMLR 243
2007 Range Rover Sport TDV6
1977 FC 101 
1976 Jaguar XJ12C
1973 Haflinger AP700
1971 Jaguar V12 E-Type Series 3 Roadster
1957 Series 1 88"
1957 Series 1 88" Station Wagon
			
			
		 
	
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