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Thread: TD5 Non-starter after new seals ??

  1. #31
    sasreg Guest
    After fitting the new fuel pump which was an ABSOLUTE PAIN IN THE ARSE....... THE DEFENDER IS ALIVE!!

    Thanks for all your help guys - Seems as though it was all a coincidence that the fuel pump died at the same time as I replaced the seals. Atleast the deefer is now running and time will tell if it fixed the initial starting problems or not.

    Thanks again!

  2. #32
    Join Date
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    Well done - pity it cost you another pump + all that frustration

    Glad it is going again.
    David

  3. #33
    Join Date
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    Congrats mate! What a curly one!! One problem masking another is a real nightmare. Good to hear you have it sorted. Was the strainer cloged up at all or was the pump just generally fingered?
    Regards
    Robbo

  4. #34
    sasreg Guest
    Thanks guys. robbotd5, the strainer was clogged, but I think the pump was pretty well on the way out.

    Seems as though the starting problem is still there, it seems as though it is still sucking air from somewhere. If it has been sitting for a little while the pump will still make an initial squeel while it tries to purge. So I really now have to track down where its coming from, as there are no diesel leaks to be found. Oh, the fun and games with the TD5....

  5. #35
    Join Date
    Jan 1970
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    Melrose SA
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    I have noticed that on some of the UK sites they speak of a drain back valve that has a filter in it, its on the fuel filter.
    It seems to cause very similar issues to what you are mentioning.
    I bought a kit WJN500110 (Land Rover part from what I can see) this may fix your issues.
    Do a Google search in the UK and it might help

    Just noticed that the kit I bought is an air bleed valve that may not be related to the problem
    I was being cautious and buying things that would save me from issues in the future
    But if the drainback allows the fuel to drain back into the tank then it will cause your issues

  6. #36
    sasreg Guest
    No worries djam. Will give it a go and see how it goes. Atleast the vehicle is now running and I can now focus on tracking down the culprit.

  7. #37
    Join Date
    Jun 2009
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    Latrobe Valley
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    Is it worth draining and flushing your tank? If you have picked up some dirty fuel, and have some crud in your tank, it could re clog your fuel filter.

  8. #38
    zaher Guest
    Dear All

    I would like to thank you very much for this post as it described my exact problem.

    At the end I did changed the pump, and WOW, it was the problem of all my headache.

    The power returned to the D2, and now it act very normally.

    SO think you all

    regards

    zaher

  9. #39
    Join Date
    Jul 2012
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    ferntree gully australia
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    Thanks for this really interesting post , my td5 is up over the 260,ks and I've been thinking how much longer before I need to change injector O rings , now after reading this , I going to think twice about It . There is one thing I would like to ask , What if say you changed one O ring , then started up using good injectors the pull air through , Then do number 2 , start , 3 , start so on , It's only a question , just thinking out loud !!.. cheers Jim

  10. #40
    Join Date
    Jan 1970
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    Melrose SA
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    Don't stuff around with the injectors unless you have a problem with their sealing.
    You might just cause more issues for yourself, I think we all look at the UK sites and follow their example but the injector washer issue seems to be much less prevalent in Australia.
    Might be the difference in temperatures??

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