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Thread: Meet my 90, and share the adventure.

  1. #181
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    Quote Originally Posted by Toxic_Avenger View Post
    Hi Pickles,
    The saying goies- "a grinder and paint, makes me the welder I ain't".

    The theory is that the steel will be a buffer layer for the rubber, and have some thermal mass to keep the overall temps low. I do plan to pack the gap with fibreglass cloth like a fire blanket type material to stop the heat transfer by conduction from one material to the other.

    There would only be a small section of the metal that is in the exhaust path at full flex of the flap, and the wind would theoretically cool the remainder of the metal and reduce the overall temps, but to be honest, it's still just a thought exercise as I have not fitted it yet! I was doing some clean-up of the part and put a big crack in it where the metal was a bit thin. So back to the welder when I can be bothered to fill the crack in and get it fitted.

    I'll probably use a small screw or something from behind, and try to keep it as subtle as possible.

    I really do like the flat plate idea that Shatkins had in this post.

    Shatkin Spec bracket


    This is probably a more suitable solution to my problem, because a) I ultimately want a mudflap I can remove when off-roading, and b), melted flaps are not cool, and the problem is do to the materials used in the mudflap, and the flex that this material has.
    My Mudflap death count is 2 torn off while offroad, and 1 melted rear flap, so it's becoming an expensive problem to have, at $300 per replacement set.
    Thanks.
    I've seen the steel solution, I don't know whether it's fitted yet, but mudflaps should "give",...if that one fouled anything, or even if there was no "give" in the wind/slipstream, something/mounts would be under pressure/ could break?
    All food for thought!!..Pickles.

  2. #182
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    Quote Originally Posted by Pickles2 View Post
    Thanks.
    I've seen the steel solution, I don't know whether it's fitted yet, but mudflaps should "give",...if that one fouled anything, or even if there was no "give" in the wind/slipstream, something/mounts would be under pressure/ could break?
    All food for thought!!..Pickles.
    I know some people with some very big breaks who could bend some very thick steel! Between that and a CNC plasma, the rear crossmember would rip off before the bracket would bend.
    Problem would be the poxy nutserts which hold it all together!

    For the scientific method, I wonder how much force is put on a mudflap at say 100km/h?
    And how this would relate to the torque on the 3xM6 bolts which hold the mudflap bracket on?
    Might be a question to research. I do like to get nerdy...
    -Mitch
    'El Burro' 2012 Defender 90.

  3. #183
    numpty's Avatar
    numpty is offline TopicToaster Silver Subscriber
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    Quote Originally Posted by Toxic_Avenger View Post
    I do like to get nerdy...
    You do?
    Numpty

    Thomas - 1955 Series 1 107" Truck Cab
    Leon - 1957 Series 1 88" Soft Top
    Lewis - 1963 Series 11A ex Mil Gunbuggy
    Teddy5 - 2001 Ex Telstra Big Cab Td5
    ​Betsy - 1963 Series 11A ex Mil GS
    REMLR No 143

  4. #184
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    That's correct.
    Believe it or not!
    -Mitch
    'El Burro' 2012 Defender 90.

  5. #185
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    Quote Originally Posted by Toxic_Avenger View Post
    For the scientific method, I wonder how much force is put on a mudflap at say 100km/h?
    And how this would relate to the torque on the 3xM6 bolts which hold the mudflap bracket on?
    Might be a question to research. I do like to get nerdy...
    So... down the rabbit hole I went.
    Cocktail napkin calculations, and some fudge factor for good measure (engineers, cover your ears!):

    The mud flap
    1) Wind speed @ 100km/h = 27.778m/s
    2) Wind load on a surface at this speed is approx 0.67kN/m^2 [source].
    3) Approx area of the whole mud flap (assuming it is rigid, and cannot flex at all - imagine a full length bracket as pictured a few posts above) is 1295cm^2. Let's call it 1300cm^2 or 0.13m^2
    4) 0.67kN*0.13m^2 = 0.0871kN
    5) Rule of thumb to approximately convert kilo Newtons ton Kilograms of force is to multiply the kilonewton value by a factor of 100 [source]
    6) Therefore a rigid mudflap, in rough terms, is exposed to approx 8.1kg force at 100km/h (assuming full wind force is seen!).

    So I hope the math is correct!

    I didn't get too much info on the bracket, and what its limitations might be, but probably safe to assume that it's up to standard. The bracket, being a piece of thin bent sheet steel, with no other bracing, would experience some interesting loads as it acts like a first class lever on the bent edge against the crossmember, and puts the M6 bolts under tension as the mud flap is bent towards the rear of the vehicle. The steel bracket would surely have to bend before the M6 bolts were stripped or fail due to being under tension, but this is just a thought.

    TL;DR, I think a flat plate style mud flap brace is not going to cause too much issues at highway speeds. This might be a different story under other forces like water, but even so, I think the limiting factors might be the bracket (or the material of the flat stiffening piece) rather than the attachments to the crossmember.
    -Mitch
    'El Burro' 2012 Defender 90.

  6. #186
    cuppabillytea's Avatar
    cuppabillytea is online now Loud Mouthed Rat Bag Gold Subscriber
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    Why not just swap the bracket for a hinge?
    Cheers, Billy.
    Keeping it simple is complicated.

  7. #187
    MrLandy Guest

  8. #188
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    Nice!
    The 90 needs moar LSX and twin race pipes for the ladies.
    -Mitch
    'El Burro' 2012 Defender 90.

  9. #189
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    Quote Originally Posted by Toxic_Avenger View Post
    So... down the rabbit hole I went.
    Cocktail napkin calculations, and some fudge factor for good measure (engineers, cover your ears!):

    The mud flap
    1) Wind speed @ 100km/h = 27.778m/s
    2) Wind load on a surface at this speed is approx 0.67kN/m^2 [source].
    3) Approx area of the whole mud flap (assuming it is rigid, and cannot flex at all - imagine a full length bracket as pictured a few posts above) is 1295cm^2. Let's call it 1300cm^2 or 0.13m^2
    4) 0.67kN*0.13m^2 = 0.0871kN
    5) Rule of thumb to approximately convert kilo Newtons ton Kilograms of force is to multiply the kilonewton value by a factor of 100 [source]
    6) Therefore a rigid mudflap, in rough terms, is exposed to approx 8.1kg force at 100km/h (assuming full wind force is seen!).

    So I hope the math is correct!

    I didn't get too much info on the bracket, and what its limitations might be, but probably safe to assume that it's up to standard. The bracket, being a piece of thin bent sheet steel, with no other bracing, would experience some interesting loads as it acts like a first class lever on the bent edge against the crossmember, and puts the M6 bolts under tension as the mud flap is bent towards the rear of the vehicle. The steel bracket would surely have to bend before the M6 bolts were stripped or fail due to being under tension, but this is just a thought.

    TL;DR, I think a flat plate style mud flap brace is not going to cause too much issues at highway speeds. This might be a different story under other forces like water, but even so, I think the limiting factors might be the bracket (or the material of the flat stiffening piece) rather than the attachments to the crossmember.
    Awesome,....I think we agree with each other.
    Pickles.

  10. #190
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    Weekend at Bretti Reserve, Bretti NSW

    Had a nice overnighter with the family at Bretti, just north of Gloucester NSW on the Thunderbolts way. It was my mother's birthday earlier in the week, so what better opportunity to rustle the family together for some campfires and kumbaya singing*

    Loaded and ready to go: riverside at Dungowan, on the Peel River


    Ready to ascend the Port Stephens Curtting, Ogunbil

    (PS this road is great fun in a fast car)

    From here headed up Topdale rd, then hung a right to head south on the Thunderbolts way. Picked up some firewood along the way and hitched it to the roof of the landy. Spotted some apple trees growing wild next to a river, so might come back to raid it in a few weeks time and make a massive apple pie. Hunter/gatherer FTW.

    I descended the range just north of Bretti, on the Thunderbolts way, and was following behind a very slow Iveco Daily whose brakes smelled like they were about to let go. I love the smell of DOT3 boiling in the morning.
    This particular road has a section which is a 12% grade, and only 1 safety ramp! In other words, rather steep for the average punter who is willing to find the limit of their breaks. There is a few interesting vehicle shaped gaps in the armco railings, and flowers on the side of the road.

    So the landy chugged down the hill no worries, was switching between 2nd and 3rd, and using the breaks only when needed.

    Rocked up the the Bretti Reserve at about midday Sat, setup camp.

    The makeshift awning worked well, Zip ties to keep it on the roof rack, ratchet straps to pull out the corners (attached to the picnic table roof), and some caribiners and a zig-zag of paracord to tension the middle, cinched off with a constrictor knot to tension it all up. The weather was rather windy, but the awning was rock solid.

    Cooked a mad feed of steaks and a vegetable/bacon stew in my brother's $1 op-shop enamel/cast iron casserole dish.


    He even had a go at making a spoon out of some wood we found. Burnt the depression into it with hot coals etc.


    EDIT: Extra Pic - Click for high res.


    *(actually I lie. There was no kumbaya singing, instead, there was plenty of swimming, eating and drinking)
    Attached Images Attached Images
    -Mitch
    'El Burro' 2012 Defender 90.

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