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Thread: THE PROCESS OF ELIMINATION - ADVICE PLEASE GUYS

  1. #1
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    THE PROCESS OF ELIMINATION - ADVICE PLEASE GUYS

    Hi all firstly thanks to those who helped me do the first full service on the deefer, advice was much appreciated.

    Anyways Ive had a surging throttle for some time now - since i got the car really. Its part of the reason i started servicing despite having been told itd just had a service before i picked it up.
    It has some decent lag off the mark, but starts first time every time like clockwork idles perfectly and when its on boost its fine too i really notice the surging when im just using enough throttle to maintain speed its quite jerky throttle response - and its present in all gears high and low. from 10km/h to 110km/h

    Ive devoured everything i could find on the forum about the subject.

    Today i found a delaminting turbo hose and oil in the harness, ive since started the tedious job of cleaning the main harness and also ordered a new injector harness, even after cleaning plugs at both ends with contact cleaner it still seems to run the same.

    I have deleted the EGR cleaned the MAF, changed the fuel filter, gearbox oils, transfer case oils even diff oils, It doesnt seem to be behaving like a faulty TPS as its not dependant on throttle position/pedal position but rather engine revs/ maintaining revs and its the same for high and low gear. Ive adjusted the turbo waste gate, but should i be able to manually move the arm? this gave some improvement but it made the revs stay on for a bit longer after easing off the pedal which was a weird sensation, like the car was driving itself.

    I also found some oil leaking behind the turbo vane down onto the engine mount.. quite a bit actually though it looked like a few years of accumulation. So im wondering if the turbo is the problem though as i said its fine under boost, ive cleaned everything and will monitor any leaks over the next few weeks.

    Im hoping as i get a new injector harness installed this will ease the woes? my only other thought is it may be the MAP is faulty?

    can anyone tell me will the car run with the MAP disconnected? does it have a default setting like it does for the MAF so i can test it out or do i need a working example?

    in short im thinking either the wastegate the harness or the MAP are my issues, maybe the fuel pump?

    any other suggestions would be well listened too. cheers

  2. #2
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    I've just posted a very similar fault in the Discovery 2 section. My TD5 has a hunting throttle as well. I'll bet whatever is faulty we have the same fault. I've heard the MAP sensor needs cleaning sometimes, maybe this is the fault symptom.

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    Unfortunately this kind of fault is very hard to be diagnosed without tester and the process of elimination can be expensive and irrelevant some times

    for example you can unplug the MAP but being double purpose MAP/IAT sensor both values(the manifold pressure and the inlet air temp) will go on default and the engine's performance will be seriously reduced... so at such reduced preformance maybe the initial symptom dissapears too but exactly due to the reduced performance not cos the fault was eliminated so you might replace the MAP/IAT sensor in vain

    if there was oil in the red plug and the injector loom was replaced the oil will keep coming from the harness and needs cleaning untill it dries out cos the oil can act like an insulator and mix up some inputs, in this case the crank sensor inputs are very important too and the input is in the red plug, give electric contact spray in both ECM plugs and in the TPS plug too

    there are many other issues which can cause such symptoms which are almost impossible to reveal without tester
    Discovery Td5 (2000), manual, tuned

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    Quote Originally Posted by sierrafery View Post
    Unfortunately this kind of fault is very hard to be diagnosed without tester and the process of elimination can be expensive and irrelevant some times

    for example you can unplug the MAP but being double purpose MAP/IAT sensor both values(the manifold pressure and the inlet air temp) will go on default and the engine's performance will be seriously reduced... so at such reduced preformance maybe the initial symptom dissapears too but exactly due to the reduced performance not cos the fault was eliminated so you might replace the MAP/IAT sensor in vain

    if there was oil in the red plug and the injector loom was replaced the oil will keep coming from the harness and needs cleaning untill it dries out cos the oil can act like an insulator and mix up some inputs, in this case the crank sensor inputs are very important too and the input is in the red plug, give electric contact spray in both ECM plugs and in the TPS plug too

    there are many other issues which can cause such symptoms which are almost impossible to reveal without tester
    time to buy a nanocom then..

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    Quote Originally Posted by Jazzman View Post
    I've just posted a very similar fault in the Discovery 2 section. My TD5 has a hunting throttle as well. I'll bet whatever is faulty we have the same fault. I've heard the MAP sensor needs cleaning sometimes, maybe this is the fault symptom.
    im gonna work through them all methodically, i have a new cooler and ECU coming for upgrades so id like to sort this out before i go adding more horses as it seems it often makes the surging worse.

    ill stick with it and let you know how i get on as we progress. If i find my fault it may help lead you to yours perhaps or at least give you some things to rule out.

  6. #6
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    What about a problem with the throttle itself? the accelerator pedal just moves a potentiometer which are known to fail not sure if the would deliver the symptoms you describe but its worth checking.

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    Quote Originally Posted by Leyland1980 View Post
    What about a problem with the throttle itself? the accelerator pedal just moves a potentiometer which are known to fail not sure if the would deliver the symptoms you describe but its worth checking.
    "It doesnt seem to be behaving like a faulty TPS as its not dependant on throttle position/pedal position but rather engine revs/ maintaining revs and its the same for high and low gear."

    i wrote this originally, but i haven't ruled out oil in the throttle harness. have a full day tomorrow and some more time this week to do some more fault finding. will report back on what i find guys, seems like there are a few threads on this problem but not too many definitive answers ill try add some results to the data available.

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    Quote Originally Posted by blackapache View Post


    im gonna work through them all methodically, i have a new cooler and ECU coming for upgrades so id like to sort this out before i go adding more horses as it seems it often makes the surging worse.

    ill stick with it and let you know how i get on as we progress. If i find my fault it may help lead you to yours perhaps or at least give you some things to rule out.


    I'd appreciate that. I'll do the same.


    Disco W.A mentioned he had a similar fault with a bad earth at the ECU.


    http://www.aulro.com/afvb/showthread...08#post2301308

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    So one other interesting possiblity.



    What year is your Defender? If it's post 2003 it's an EU3 engine. I've heard that if you have to replace and ECU on a Defender, and you use a factory ECU with a EU2 map in an EU3 engine or vice versa it will surge under light throttles.

  10. #10
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    Quote Originally Posted by BilboBoggles View Post
    So one other interesting possiblity.



    What year is your Defender? If it's post 2003 it's an EU3 engine. I've heard that if you have to replace and ECU on a Defender, and you use a factory ECU with a EU2 map in an EU3 engine or vice versa it will surge under light throttles.
    that is interesting but im in a 2000 with the old MSB ecu

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