
 Originally Posted by 
manofaus
					 
				 
				So we know egr returns unburned gas back into combustion chamber. Part of that gas is unburnt fuel and oxygen. As load demands only certain amounts of fuel for power needed the engine will also burn a portion of the unburnt fuel that has already vapourised and o2 from the egr. Depending on the engine the egr stops functioning at more then 80% throttle on some models. So it reclaims a portion of lost fuel and burns the nox. Its a hotter burn which is good for the cats. Can't say I have seen any dyno results that show half throttle performance difference with egr on or off. Blanking it will reduce soot input into your engine which when combined with vapour from the crankcase builds up on the insides of your intake. The only requirement to have it is because of emissions.
			
		 
	 
 I'll comment because some of this is contrary to my understanding of the EGR.
The FSM for the puma refers to the EGR as:
"The EGR system regulates a supply of exhaust gas into the air charge entering the engine, which lowers the combustion
temperature and minimizes the formation of NOX (oxides of nitrogen)."
The EGR cooler is attached to the rear of the exhaust manifold. Coolant from the engine cooling system circulates through
a matrix in the EGR cooler to reduce the temperature of the exhaust gas. Attached to the outlet side of the cooler is the
EGR valve. The valve is motor driven, under the control of the engine control module (ECM), to allow varying amounts of
exhaust gas into the intake manifold depending on the engine operation. At engine switch off the valve opens and closes
several times to clear any deposits which may have accumulated during running.
The EGR outlet tube transports the exhaust gas from the EGR valve to the intake manifold, where it is blended with the
incoming charge air stream by a mixer tube.
The ECM monitors the EGR system function and stores fault codes in the event of failure. The EGR valve can also be
activated for testing using Land Rover approved diagnostic equipment."
 
So it introduces cooled exhaust gas into the intake charge. This exhaust gas may contain some unburnt fuel and oxygen, but the majority of the exhaust gases will be combustion byproducts (N2, CO2, CO, NOX, Hydrocarbons etc). 
The unburnt fuel reclamation purpose is, in my understanding, a fortunate benefit (if at all!), rather than the main aim of the EGR system. 
NoX levels are reduced through lower combustion chamber temps, hence the design of the system to 'throttle' or choke the full burn of the fuel charge. 
As for the Cats, in petrol engines at least, the CAT operating temp is needed for the best performance of the catalyst, and is achieved through oxygen enrichment, sometimes via introduced air (the mighty nissan 300zx uses an 'air induction valve' system to get the cats up to operating temp quicker).
				
			 
			
		 
			
				
			
			
				-Mitch
'El Burro' 2012 Defender 90.
			
			
		 
	
Bookmarks