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Thread: What did you do on your Defender today ? (well, this week anyway)

  1. #451
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    Can you get another bolt and grind a taper on it and install from other side to line up then drive bolt through.
    Mark

  2. #452
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    Oct 2013
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    Quote Originally Posted by Standard View Post

    I could tell you that it took me 2.5 hours to do the same job. But it really took me 20 years (as a Fitter) and 2.5 hours.

    Cheers,
    Stan.
    Yes thanks again Stan. I have owned Defenders, Range Rovers (classic and series’s since the early 80’s) but never tried to replace the Ball joint. So yes very much an educational experience. But I am looking forward to getting done and actually driving it for a change!

    Cheers
    Cheers
    Travelrover

    Adventure before Dementia

    2012 Puma 90 - Black
    1999 Td5 110 Ute - White
    1996 Tdi 300 Wagon - White

  3. #453
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    Apr 2013
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    Cairns
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    Do you have the A arm to chassis bolts done up? If so loosen them back off. Never tighten just one part of an assembly. Allows more play to line everything up. Tighten every thing once all fasteners are in place. Also, PLEASE coat the bejeesus out of all bolts with nickel/copper anti seize. It is your best friend.

  4. #454
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    Oct 2013
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    Quote Originally Posted by micksta1973 View Post
    Do you have the A arm to chassis bolts done up? If so loosen them back off. Never tighten just one part of an assembly. Allows more play to line everything up. Tighten every thing once all fasteners are in place. Also, PLEASE coat the bejeesus out of all bolts with nickel/copper anti seize. It is your best friend.
    Yup everything is loosely fitted, and was covered in copper anti seize but I will have to put some more as some has come off as I’ve had the bolts out so many times. :-)
    Cheers
    Travelrover

    Adventure before Dementia

    2012 Puma 90 - Black
    1999 Td5 110 Ute - White
    1996 Tdi 300 Wagon - White

  5. #455
    Join Date
    Dec 2006
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    Not sure how pong you’ve been working on the a-frame
    But the easy way to get it together is with the springs out?

    Support chassis at good height,
    Drop springs out
    Bolt it all together
    Re-install springs

    If your still struggling pop one trailing arm to axle bolt out and then it will be easy

    The time you’ve spent wiggling screwdrivers could have yanked the springs out twice !

    S
    '95 130 dual cab fender (gone to a better universe)
    '10 130 dual cab fender (getting to know it's neurons)

  6. #456
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    Oct 2013
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    Took a break from the dam A frame ball joint on the 300Tdi and after chasing a baby black snake out of the shed I got stuck into the rust on the rear cross member of our Puma.

    Simple job for a change...





    Two under coats and three top coats, satisfied with the results.

    Cheers - Simon
    Cheers
    Travelrover

    Adventure before Dementia

    2012 Puma 90 - Black
    1999 Td5 110 Ute - White
    1996 Tdi 300 Wagon - White

  7. #457
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    Apr 2016
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    Melbourne
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    Quote Originally Posted by travelrover View Post
    Yup everything is loosely fitted .....
    Never done a sals diff, but looks like the body needs to lower, or a bit more twist(nose up).
    Further to the suggestion to remove springs, maybe add weight into the car to compress springs a bit more.
    Do you have firmer/longer rear springs fitted(that you know of).

    Also, try removing the trailing arms off the axle ends. The will allow the axle to rotate diff nose up a bit more freely.

    Maybe the uni joint is also making it hard to rotate the diff too?
    Have you tried with the propshaft removed(if not already).
    Arthur.

    All these discos are giving me a heart attack!

    '99 D1 300Tdi Auto ( now sold :( )
    '03 D2 Td5 Auto
    '03 D2a Td5 Auto

  8. #458
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    Oct 2013
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    Quote Originally Posted by AK83 View Post
    Never done a sals diff, but looks like the body needs to lower, or a bit more twist(nose up).
    Further to the suggestion to remove springs, maybe add weight into the car to compress springs a bit more.
    Do you have firmer/longer rear springs fitted(that you know of).

    Also, try removing the trailing arms off the axle ends. The will allow the axle to rotate diff nose up a bit more freely.

    Maybe the uni joint is also making it hard to rotate the diff too?
    Have you tried with the propshaft removed(if not already).
    Thanks everyone for the advise and guidance. I pulled everything off, the arms and ball joint and reassemble it and this time it went no problems at all. Job done in under an hour. No idea what the problem was before. Operator I guess. Went for a long drive and this one is running sweet now!
    Cheers
    Travelrover

    Adventure before Dementia

    2012 Puma 90 - Black
    1999 Td5 110 Ute - White
    1996 Tdi 300 Wagon - White

  9. #459
    Join Date
    Jun 2015
    Location
    Canberra
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    Quote Originally Posted by travelrover View Post
    Thanks everyone for the advise and guidance. I pulled everything off, the arms and ball joint and reassemble it and this time it went no problems at all. Job done in under an hour. No idea what the problem was before. Operator I guess. Went for a long drive and this one is running sweet now!
    Good work!

    I'm drinking a beer to celebrate!

  10. #460
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    Oct 2013
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    Richmond, NSW
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    Quote Originally Posted by Standard View Post
    Good work!

    I'm drinking a beer to celebrate!
    Me too ;-)
    Cheers
    Travelrover

    Adventure before Dementia

    2012 Puma 90 - Black
    1999 Td5 110 Ute - White
    1996 Tdi 300 Wagon - White

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