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Thread: Diff Oil capacity when running Oil-fed Bearings

  1. #1
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    Question Diff Oil capacity when running Oil-fed Bearings

    Gents,

    My Defender has been converted to running the oil lubricated bearings and it's coming up time to replace the oils in the Front and Rear Diff Oils but for the life of me cannot remember how much extra oil is required in the Front/Rear Diffs..... Does someone know off the top of their head what the amount of diff oil is req'd in the Front and Rear Diffs?

  2. #2
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    just fill the diff up to the level plug , job done.

  3. #3
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    Iirc it is about half a litre over the factory capacity.
    I put a wheel up on a block when filling since this is over the invert of the filler hole when level.

    Paul.
    Paul.

    77 series3 (sold)
    95 300Tdi Ute (sold)
    2003 XTREME Td5

    I thought I was wrong once, but I was mistaken.

  4. #4
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    Quote Originally Posted by harro View Post
    Iirc it is about half a litre over the factory capacity.
    I put a wheel up on a block when filling since this is over the invert of the filler hole when level.

    Paul.

    too much oil is worse that the correct amount.

  5. #5
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    Quote Originally Posted by goingbush View Post
    too much oil is worse that the correct amount.
    Interesting..... in what way is it worst?

    I was of the understanding that when u convert your diffs to being Oil Lubricated, then u had to add "extra" oil on top of the standard amount to ensure that the bearings do receive enough oil to keep well lubricated and cool.....
    I certainly added more that the normal amount last time but can't remember the exact amount and that's why I asked the question as to whether there is a standard "extra" amount people add on top of the normal capacity....

  6. #6
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    Quote Originally Posted by Robmacca View Post
    Interesting..... in what way is it worst?

    I was of the understanding that when u convert your diffs to being Oil Lubricated, then u had to add "extra" oil on top of the standard amount to ensure that the bearings do receive enough oil to keep well lubricated and cool.....
    I certainly added more that the normal amount last time but can't remember the exact amount and that's why I asked the question as to whether there is a standard "extra" amount people add on top of the normal capacity....

    Filling up to the bung hole is the correct amount , no matter if you have grease or oil bearings. If you think there is not enough go for a run & the oil migrates into the bearings, & recheck level.

    Too much oil in a diff / gearbox / transfer case contributes to foaming which causes overheating / oil breakdown . Also more risk of leaking seals.

  7. #7
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    When i did mine i remember reading about using a drinking straw as a dipstick. You want the oil to reach both hubs so 5mm or so in the bottom of the axle tube when measured through the breather hole. You need to push the straw past the half shaft.
    I filled both hubs to the brim and then let it migrate into the tubes overnight.

  8. #8
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    Whats the recommended oil capacity for a diff with factory oil fed bearings vs greased bearings? I'm tipping its the same

  9. #9
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    Quote Originally Posted by goingbush View Post
    too much oil is worse that the correct amount.
    True but that is what Maxidrive had in their fitting instructions for the oil lubed conversion which came as an advisory with the axles and flanges.
    This was pre Hi-Tough, I first fitted mine in a Tdi ute about 15 years ago.

    Paul.
    Paul.

    77 series3 (sold)
    95 300Tdi Ute (sold)
    2003 XTREME Td5

    I thought I was wrong once, but I was mistaken.

  10. #10
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    Diff Oil capacity when running Oil-fed Bearings

    Mal Story advised to jack up one wheel 2” and then fill the diff. This is what he told me in person, at his shop, when he removed the seals to the bearings.

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