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Thread: Rebuilding r380

  1. #1
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    Rebuilding r380

    Any idea how long it would take to rebuild a R380 out of a td5.
    And how hard.
    Ive rebuilt a couple of series 3 gearboxes in the past.
    Ie new bearings and seals.
    Or is it worth getting a changeover.
    Starting to get a little whine in 1,2 and 3rd.
    Not really in 4th or 5th though.
    Ill be doing the clutch in a couple of months so i tryibg to decide on if ishoukd bite the bullet and do it at the same time.
    Opinions please.

  2. #2
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    Pretty straight forward box to do , especially if you're familiar with doing boxes in the past and definitely worth doing if there is bearing noise ,.
    Get a master kit from Ashcroft's as well as a shim kit, and do the Synchro's while you're at it,
    Take your time , the longest part is setting up main and layshaft preloads
    Probably a full day to do ( box already out)
    Hydraulic puller kit gets the rear output seal collar off easily ( they're tight)
    If you're going to be towing etc its also worth getting the heavy duty rear bearings and getting a local machinist to open up the recesses in the rear housing to suit

  3. #3
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    Quote Originally Posted by discorevy View Post
    Pretty straight forward box to do , especially if you're familiar with doing boxes in the past and definitely worth doing if there is bearing noise ,.
    Get a master kit from Ashcroft's as well as a shim kit, and do the Synchro's while you're at it,
    Take your time , the longest part is setting up main and layshaft preloads
    Probably a full day to do ( box already out)
    Hydraulic puller kit gets the rear output seal collar off easily ( they're tight)
    If you're going to be towing etc its also worth getting the heavy duty rear bearings and getting a local machinist to open up the recesses in the rear housing to suit
    Discorevy
    Do you know the part numbers for the larger bearings?

  4. #4
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    Quote Originally Posted by djam1 View Post
    Discorevy
    Do you know the part numbers for the larger bearings?
    Been about 9 months since I did one with those bearings , pretty sure I had it written down , along with sizes, have looked but it must be somewhere safe
    Just a matter of getting the bearings along with the other bits , after all , I don't mind paying a bit extra for their r and d, they sell good stuff.

  5. #5
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    Quote Originally Posted by discorevy View Post
    Been about 9 months since I did one with those bearings , pretty sure I had it written down , along with sizes, have looked but it must be somewhere safe
    Just a matter of getting the bearings along with the other bits , after all , I don't mind paying a bit extra for their r and d, they sell good stuff.
    I spoke to Dave Ashcroft a while back but he wants me to send my alloy housing to the Uk which is a bit of a time consuming and expensive excercise.
    If I could get it done locally I would just not sure what bearings they were using thats all

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