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Thread: Pulley bearing?

  1. #31
    Join Date
    Aug 2012
    Location
    Perf, WA
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    Will do. Always helpful when others do this and i'm searching for info years down the line

    Picking up pulley and tools this morning

  2. #32
    Join Date
    Aug 2012
    Location
    Perf, WA
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    Well, that seems to have fixed it.

    The issue, as far as I can tell, is caused by the tensioner 'bounce' at idle, which is normal from what others have said, but causes the upstream pulley (the alternator one) cyclic under-rotation, i.e. repeated on/off engagement of the over-run mechanism, and which goes away when engine revved. Noise might appear to be caused by tensioner bouncing but is actually a fault in the alt. pulley overrun mechanism - mine was clicky in reverse.

    Might've lasted a fair bit longer... but why risk it.

    No pics (I was in too much of a rage trying to get the alternator back on anyway ), but some tips for other novices like myself:

    - you dont have to take the alternator off to remove the pulley (I wish I'd left mine on)
    - you need the tool - M10 inner spline and 33T outer spline for Bosch alt. on my Puma.
    - You hold the inner spline steady (its the alt. spindle), and undo the outer one... not the other way around, as I only found out from this video: 7052 | Alternator Pulley Tool Kit - YouTube
    - its a regular right-handed thread; the one in the video above is reverse-threaded

    I replaced the tensioner (un-necessary) and one of the idler pulleys (which i accidentally damaged) discovering the problem... a treat for the Defender.

    Hope this helps,

    Sam

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