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30th July 2021, 09:29 AM
#31
Will do. Always helpful when others do this and i'm searching for info years down the line 
Picking up pulley and tools this morning
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31st July 2021, 12:09 PM
#32
Well, that seems to have fixed it.
The issue, as far as I can tell, is caused by the tensioner 'bounce' at idle, which is normal from what others have said, but causes the upstream pulley (the alternator one) cyclic under-rotation, i.e. repeated on/off engagement of the over-run mechanism, and which goes away when engine revved. Noise might appear to be caused by tensioner bouncing but is actually a fault in the alt. pulley overrun mechanism - mine was clicky in reverse.
Might've lasted a fair bit longer... but why risk it.
No pics (I was in too much of a rage trying to get the alternator back on anyway
), but some tips for other novices like myself:
- you dont have to take the alternator off to remove the pulley (I wish I'd left mine on)
- you need the tool - M10 inner spline and 33T outer spline for Bosch alt. on my Puma.
- You hold the inner spline steady (its the alt. spindle), and undo the outer one... not the other way around, as I only found out from this video: 7052 | Alternator Pulley Tool Kit - YouTube
- its a regular right-handed thread; the one in the video above is reverse-threaded
I replaced the tensioner (un-necessary) and one of the idler pulleys (which i accidentally damaged) discovering the problem... a treat for the Defender.
Hope this helps,
Sam
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