First things first - factory gauge is really a poor guide of engine temp.
Assuming the EM is well sensored and well wired lets use it for water temp.
86 deg celsius (the hottest your EM showed) is normal operating temperature.
Assuming all is well in a 300tdi it will heat up to thermostat temp (mid 80s) then lightly loaded in cool air run around 90 degrees indefinately.
Push it hard up hill with a load and say a poor condition thermofan it may rise to 105-110 and still be fine.
I heard the 15psi cap will vent at about 115 degrees but havent seen that myself. Theoretically 50% glycol 50% water at 15psi "boils" at 130degrees celsius, you may get pump cavitation before that point however?
I guess my ramble is - I cant see in your account where the 300tdi has overheated?
Steve






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