You said you flushed the radiator, have you had it out and properly rodded and cleaned? A flush doesn't really get rid of all the little blockages and crap.
Its inexpensive, and the 300tdi rad isn't really up to hot weather and hard work unless its in top condition, just removing a grill and that makes such a difference makes me think you're cooling system isn't fully up to scratch.
I've towed a 3 ton, 40 ft trailer in the middle of summer with a 300tdi disco for over 1000km with standard cooling system in good condition, with a bullbar and standard grill. If the cooling system is properly functioning, it shouldn't need a grill removed.


Very stoked, still can't belive that it was something so simple, now i just have to make new grill that isn't so restictive and still looks good. Has anyone else had this problem??? cheers - adam
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