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Thread: Removal of 300TDI head

  1. #1
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    Removal of 300TDI head

    Hi lads
    have to remove the D1 leaking coolant through no 4 injector, so i was looking for any tips from anybody who has performed this task.

    1 Do i drop the oil out of D1 to do this ?

    2 I believe you drop the coolant

    3 if it is a straight head change over, should it be able to go back together as long as i put everything back where it has came out without any hassle.
    any replies will be very helpful.

    Thanks in advance Declan.

  2. #2
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    head removal and replacement

    First thing I would do is get a manual then have a read of it.
    If you feel confident and have the tools the give it ago worst come to worst give a mobile mechanic a call to finish the job.

    No really get a manual and work through it and you should be good worst thing will be setting the tappets.
    Good luck.

  3. #3
    Join Date
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    The Rave disc in the shop section is a really, really, really good idea.

    Whilst the job of replacing the head gasket is relatively easy, there are a few things the LR engineers do differently. And, if you do it right, it will last.

    As for dropping the oil & coolant - if you are careful scraping the old gasket off the block, maybe you can avoid draining the oil ( An oil & filter change afterwards is a good idea anyway)

    You will need to open the block drain port ( Behind the alt ) and drain the entire block, because the mating faces of the head and block need to be really clean. ( I used thinners for the final clean for example) You can't have coolant sloshing around ruining things.

    Watch when dissembling the rocker shaft - each valve stem has a 'cap' of hardened metal that just sits between it and the rocker arm. Don't loose them down the sump.

  4. #4
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    RAVE disk... There's a step-by-step guide.

    Make sure you've got all the relevant tools before you start!

    You'll need an inlet gasket as well as the head gasket.

    Make sure you've got the correct head gasket... They're different thicknesses and are denoted by the number of holes on a tab. This tab is visible when fitted so make sure you're replacing like for like.

    You might as well prepare yourself to do an oil change too as you normally end up dropping at least some coolant into the engine.

    Keep the push-rods and caps in order and re-fit in the same sequence.

    When readjusting the tappits, just use the 'Rule of 9'. i.e. When valve number 2 is down, adjust the tappit on valve number 7.

    HTH

    M

  5. #5
    klappers Guest
    So RAVE CD is the go hey?

  6. #6
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    What is this rave disk and where do i get it.

    I read on the forum if you take the head of and put the push-rods back in same spot you don't have to reset any tappets is this correct.

    Thanks Declan

  7. #7
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    Quote Originally Posted by Declan View Post
    What is this rave disk and where do i get it.

    I read on the forum if you take the head of and put the push-rods back in same spot you don't have to reset any tappets is this correct.

    Thanks Declan
    Do you have a Torque Wrench and an Angle Gauge for retensioning the head bolts, you will also need Feeler gauges, the Rave CD is available on this Forum. If you dont have the correct tools and you have never attempted this procedure before, it would be wise to get someone to help you that has some experience, maybe if you posted your whereabouts someone close by could assist, Regards Frank.

  8. #8
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    I have all the tools and i live in the Adelaide Hills, i also have the manual to show how to take the head apart, i just wanted to ask all you lads who have done the job of what problems you have come across,so i can look out for them.

    Thanks Declan

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