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Thread: Disco 2 front propshaft grease points

  1. #1
    discolaw Guest

    Disco 2 front propshaft grease points

    Hi all
    First post for a newish member.
    I have a 2004 Disco 2 td5 auto. Went to grease the front propshaft expecting to see a grease nipple in the uv joint (ok) and one, or a point to screw in one, for the sliding shaft. Should be there according to what I have read but where it should be is covered by a rubber boot. Have not seen reference to this boot anywhere (for D2s anyway), maybe 2004s only?
    Is the grease point underneath this boot or is the boot a "protective" substitute for one by keeping gunk out. Thinking maybe I'm meant to remove the boot but seems to be secured by some unconventional non reuseable looking clamps. If removed and there is a grease point there do I chuck the boot as just an annoyance? Any advice would be appreciated.
    Yes,I am keeping a close eye on the non greaseable uni and will be sorting that shortly as I am at 110,000ks
    Cheers
    Paul
    2004 disco 2 td5 auto with a few bits & pieces

  2. #2
    Join Date
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    The grease point on the sliding splines has a grub screw in it and shouldn't be covered by any rubber boot. Maybe the grub screw is covered by dirt and you simply missed spotting it.
    Mine (2001) only has a small push on rubber boot, about 20 -25mm long, with no clips and it doesn't cover the greasing point.
    The grease point is directly above the cross member and I think that the nipple is not left in as on full suspension droop the shaft comes pretty close to the cross member.
    Roger


  3. #3
    discolaw Guest
    Quote Originally Posted by Xtreme View Post
    The grease point on the sliding splines has a grub screw in it and shouldn't be covered by any rubber boot. Maybe the grub screw is covered by dirt and you simply missed spotting it.
    Mine (2001) only has a small push on rubber boot, about 20 -25mm long, with no clips and it doesn't cover the greasing point.
    The grease point is directly above the cross member and I think that the nipple is not left in as on full suspension droop the shaft comes pretty close to the cross member.
    Thanks Roger
    My rubber boot is about 80mm long and has radiator hose type clamps at each end. Guess I need to pull it off and see what lies beneath. If the grease point is in approx same position as the rear spline one its underneath the boot. Can't use the cross member as much of a guide as it has undergone rock therapy
    Cheers
    Paul
    2005 disco2 td5 auto

  4. #4
    Join Date
    Jan 1970
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    OK - Slightly different setup to the earlier ones.
    If the clamps on the boot are similar to the ones used on CV Boots then they are reusable - use a screwdriver to undo them by putting the screwdriver sideways where the clamp section is and then twist the screwdriver. Once you hace released the clamp - only need to do one end of boot - you should then be able to slide the boot back to reveal the grease point. refitting the clamp is a bit more difficult but should be OK with pliers or multigrips - once youve got it off you'll see how they work. A pair of my grandfathers old nail pincers were ideal for refitting those type of clamps.
    Roger


  5. #5
    discolaw Guest
    Thanks again mate. Do you think replacing the existing clamps with the different "radiator hose" type to make things easier & quicker in future would be enough to cause unbalance issues?
    Cheers
    Paul
    2005 disco2 td5 auto

  6. #6
    Join Date
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    "radiator hose" type clamps might be OK provided you offset the clamp sections by 180deg. Make sure you mark everything before disassembly so you correctly align it all on reassembly.
    Roger


  7. #7
    Join Date
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    Discolaw
    Mine is exactly the same as yours.As mine is still under extended warranty,i haven't done much service on it,it has gone to a LR specialist.I recon the slide joint is possibly sealed for life,those clamps are still on,& have to be destroyed to be removed.

    Had my front double joint rebuilt with greasable type as precautionary measure,& they left the slide joint as it was from new.
    I would leave it alone until we hear from someone who knows about them.

    The earlier D2 i had was different,had a grub screw that you took out & fitted a nipple to grease it,as others have said.

    I will have a look in the morning & if i find something i will post up,but i am pretty sure i have looked before & couldn't find anything.

    Earth to JC...........or anyone who works on these often....

  8. #8
    Join Date
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    I have the same as what you're saying Scarry. Recently had the double cardan replaced with greasable joints by Hardie Spicer in Kal, and still have the grub screw where a nipple can be inserted in the slide section.

    Mine's an '02 TD5 manual.
    Cheers .........

    BMKAL


  9. #9
    discolaw Guest
    Oh no.....not another L/R propshaft "sealed for life" part. Not a comforting thought. Looks like it might just be in the D2a, the last run of the model. If it is sealed maybe a hole could be tapped in for a grease nipple. Or maybe its safe & durable being sealed....why would L/R go backwards on this with the last vehicles produced knowing all the problems over the models history with the nongreaseable uni
    Cheers
    Paul
    2005 Disco2 td5 auto with bits & pieces

  10. #10
    Join Date
    May 2008
    Location
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    I have just checked one of these tailshafts out of a mid 2003 update. There are no grease nipples, even under the boot.

    The slide joint is actually a linear bearing set-up and not a spline type as in others which I have come across. This one had 132,000kms on it and the grease looked new.






    All I have to do now is put the clamp back on the boot.

    Erich

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