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Thread: Worn camshaft?

  1. #1
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    Worn camshaft?

    Hello guys, I started a thread on scraping noise coming from the engine when accelerating.
    http://www.aulro.com/afvb/discovery-...elerating.html

    This noise, however, dramatically developed into a loud knocking/banging noise. I have found out that driving the car at idle speed and introducing an engine load (by braking) I can get a noise at low frequency. You can actually hear pretty loud banging :-( This is the reason why I started a new thread on camshaft. Hope that some of you have an experince with v8 and give me some advice. Thank you!

    I took a sample of the noise comming from below the engine, first at idle and then at 1000rpm:

    http://muj.optol.cz/janousek/LR/cam-idle_plus_1000.wav

    I measured the frequency of the noise and it is exactly at half the frequency of the crankshaft. This means camshaft seems to be a problem.
    Why camshaft??? I had an engine rebuild 1.5 years ago (40t km), which involved a camshaft replacement. The reason was a cracked timing cover, which allowed an oil pressure drop in the engine. As a result the camshaft was worn out and had to be replaced.

    For this reason I put an oil pressure gauge and monitor the engine oil pressure. No problem at all here. Changed oil every 7500km. So why a worn camshaft???

    Or is there anything else that could make noise at half the frequency of crankshaft? worn hydraulic lifters? These were changed as well by the way. Looks to me I am facing a big and expensive job :-( Any thoughts how to test for a worn camshaft further???

    Thank you again!
    Regards Jiri

  2. #2
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    Thats one horrible noise--

    LR V8 camshafts are not the hardest things in the world,, but it wont be that,, it might be things rotating ON the camshaft, maybe a lifter?

    what was replaced with the cam?
    followers?

    "How long since you've visited The Good Oil?"

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  3. #3
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    Camshaft was replaced together with hydraulic tappets (is this synonym to followers ), timing chain and gears.

  4. #4
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    IMHO camshaft noise will not change with the load on the engine,BUT an exhaust leak noise certainly will.
    before you do any dismantling check your exhaust manifold gasket to head bolts and the flanges between the exhaust manifold and exhaust pipe. From the noise I think it is the latter.ie a blown gasket.

    Regards Philip A

  5. #5
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    I checked for exhaust leaks already. At the manifold and also y-pipe gaskets. This is more serious. Something is banging loud in the engine at half the frequency of crankshaft. Metal to metal.

    I think that camshaft has to work harder under load - there is more pressure inside the combustion chamber, hence more work to open/close valves. Anyway, the maint point here is that noise which I recorded was taken under load and with idling engine, this means there is not so much lubrication of the camshaft and lifters than at high rpm. Hence, this noise is more pronaunced.

  6. #6
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    Not likely to be camshaft and followers/lifters if they were replaced so recently but could possibly be valve gear related. Maybe a rocker or damaged push rod. Remove inlet manifold and rocker covers to check.

  7. #7
    mike 90 RR Guest
    Quote Originally Posted by jiri_j View Post
    I checked for exhaust leaks already. At the manifold and also y-pipe gaskets.
    Yes .. I listened to your "Death rattle" sound file

    Before you even think of dismantling ...

    Half of those noises can be attributed to failed exhaust gaskets ... check the bolts of the "manifold to head" .... Chances are that you have been tightening them up prior on a regular basis, or they are loose (Don't discount blown gasket either)

    Also .... That Rattle .... use a 700mm length of garden hose and stick 1 end in your ear ... Use the other end to track the noise (Stethoscope) .... You will be able to "pin point" the noise and the part ....

    ..... Tell us where you track it to

    Cheers
    Mike

  8. #8
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    The rocker arm pushrod seat in the 4.0L had an issue with coming loose from it's casting. Resultant noise was similar to a bigend rattling and would reverberate thru the engine making it hard to determine what it was.
    I would remove the rocker gear first and check all the seats in the rockers. Get some new rocker bolts before you put them back on.
    If you have damaged one, you may well want to check the pushrod and pop in a new one also. Generally pretty cheap.
    Just a word of warning when removing rocker gear, loosen all the bolts and then individually by hand hold the pushrod down and press the rocker to "unstick" it from the rod. Nothing worse than dropping a pushrod down inside the valley... Makes lots more work to retrieve it.

    Cheers


    Andrew


    Sent from my mobile tellingbone using rock carvings.

  9. #9
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    Quote Originally Posted by mike 90 RR View Post
    Half of those noises can be attributed to failed exhaust gaskets ... check the bolts of the "manifold to head" .... Chances are that you have been tightening them up prior on a regular basis, or they are loose (Don't discount blown gasket either)

    Also .... That Rattle .... use a 700mm length of garden hose and stick 1 end in your ear ... Use the other end to track the noise (Stethoscope) .... You will be able to "pin point" the noise and the part ....

    Hi Mike, I did a compression test on all 8 cylinders and got 170+/-5 psi. I checked each exhaust manifold individually by running the engine on 7 cylinders. I haven't found any difference in the rattling noise when I disabled cylinders one by one.

    I bought a stethoscope to track the noise, however it is very difficult to track it. I am pretty sure that the noise is not comming directly from the rocker covers. When I listen to the engine from top (upper inlet manifold), I can hear the noise, and also when I listen below the engine (sump pan). I have the feeling that the noise comming from below the engine is louder than from top. On the other hand the noise is at half frequency of crankshaft, so my mind turned immediatelly to camshaft.

  10. #10
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    Hi Mike, I did a compression test on all 8 cylinders and got 170+/-5 psi. I checked each exhaust manifold individually by running the engine on 7 cylinders. I haven't found any difference in the rattling noise when I disabled cylinders one by one.

    Well the cam lobes sound OK at 170PSI all.
    The MOST COMMON thing that happens to these engines is a stuck exhaust valve, but 170PSI suggests no.
    Gudgeon pin slipped and scraping bore?
    Piston skirt breaking up?
    as above broken rocker? ( but 170 says no)
    Regard sPhilip A

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