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Thread: D2a transfer case?

  1. 9th October 2011, 05:31 PM #1
    smally4.6's Avatar
    smally4.6
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    D2a transfer case?

    G/Day
    Today i changed my diff oils and tranfer case oil....& i undone a bolt on the side of the case which i thought was the filler plug it had a copper washer on it so i removed this & then the drain plug....
    Then as im lying there draining the oil i found the oil filler/level plug behind handbrake cable... which i also removed.....
    i filled the transfer using the side plug i removed first....
    As i pumped 2.1 ltrs in ,when full it ran out of the rear filler/level plug.... behind the handbrake cable...
    Now have i undone something i shouldn't have..... by removing the bolt on the side of the case?
    cheers Smally
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  2. 9th October 2011, 06:30 PM #2
    It'sNotWorthComplaining! Guest
    The filler plug is the behind the hand brake cable, you should be able to use the end of a 1/2" breaker bar.
    The bolt you removed was probably one of the case bolts.
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  3. 9th October 2011, 07:14 PM #3
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    Here's a photo of the bolt ,has a black line on it......
    socket size was (i think) 22mm
    hope this helps
    thanks smally
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  4. 9th October 2011, 07:32 PM #4
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    OMG!! You'd better get it on a tow truck and get it down to me tomorrow, that is the widget that holds the intermediate shaft in place!




    Kidding !!!


    It is only the blanking plug for when a TC case temp switch is used, good thing you didn't fill it up to that level you'd have a leak for sure!

    Any more amigos????

    JC
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  5. 9th October 2011, 07:37 PM #5
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    Temp Sender

    looking on the RAVE cd and it appears that it is for an optional temp sender,

    how long was the bolt?
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  6. 9th October 2011, 07:42 PM #6
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    Quote Originally Posted by justinc View Post
    OMG!! You'd better get it on a tow truck and get it down to me tomorrow, that is the widget that holds the intermediate shaft in place!




    Kidding !!!


    It is only the blanking plug for when a TC case temp switch is used, good thing you didn't fill it up to that level you'd have a leak for sure!

    Any more amigos????

    JC
    Thanks JC

    Adios Amigos
    Have not returned JC, checked battery voltage the next morning was over 13 volts?
    if the 4 amigos return ill let you know......
    cheers smally
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  7. 10th October 2011, 04:59 AM #7
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    Quote Originally Posted by Disco W.A View Post
    looking on the RAVE cd and it appears that it is for an optional temp sender,

    how long was the bolt?
    thread about 12/14mm
    cheers smally.
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