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Discovery 2 Chat specifically relating to Discovery 2 ( L318 1999-2004)

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  #1  
Old 16th January 2013, 01:15 PM
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Td5 injector removal tool

Hi all after reading urban panzer page on changing injector washers and seals does anyone have an idea on where to get the injector removal tool and how much they are ? Cheers Matt
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1999 TD5 Auto 7 seat with ACE and Anti Corrosion System(fine layer of oil).
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Old 16th January 2013, 01:20 PM
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Just use a long allen key, a 4 or 5mm hex one can be used a lever with the bend as the pivot under the injector bridge.
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Old 17th January 2013, 02:54 PM
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I used a 150mm roll head pry bar with near no effort required.
You dont need a special tool.
Make sure you lube the orings.
cheers
R2
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Old 20th January 2013, 07:52 AM
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Quote:
Originally Posted by mattg View Post
Hi all after reading urban panzer page on changing injector washers and seals does anyone have an idea on where to get the injector removal tool and how much they are ? Cheers Matt
Dingocroft in the UK sell them. UP made a fairly serious investment in tooling to change his injectors:

Engine Tools - Part2

Injector puller: 93.26
Insertion Tool for Injector Washer: 13.85
Removal Tool for Injector Washers on TD5: 82.25
Sleeve for 'O' Ring Fitting: 36.98

etc...
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  #5  
Old 20th January 2013, 08:11 AM
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Td5 injector removal tool

Gee that adds up are there work around a for this. Hoping my new motor has injectors still in it when I pick it up on Monday.
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1999 TD5 Auto 7 seat with ACE and Anti Corrosion System(fine layer of oil).
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Old 20th January 2013, 11:11 AM
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I reckon we need to start up a D2 Td5 tool share
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Old 11th February 2013, 07:17 AM
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Td5 injector removal tool

Update:
As the head needs to come off anyway to assess damage from a broken cam chain we ended up taking the cam block off using a pry bar on both sides of the injectors. We think the head was torqued up with the injectors in place as they were seriously stuck. We even tried the correct tool. Cheers Matt
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1999 TD5 Auto 7 seat with ACE and Anti Corrosion System(fine layer of oil).
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Old 11th February 2013, 07:52 AM
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I made up a couple of fingers out of 10mm bolts for my improvised slide hammer. Worked a treat and my local LR mechanic even borrows it occassionally.

What part of NSW are you mattg? If close to Hornsby area you are also welcome to borrow it if still required.

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Old 11th February 2013, 03:34 PM
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Td5 injector removal tool

Thanks extreme but we have them out now but will keep the offer in mind for the future
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