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Thread: the fun I had this afternoon

  1. #1
    Join Date
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    the fun I had this afternoon

    Well this afternoon seemed like a good time to change the top radiator hose on Bessy, as the small hose had almost rubbed its way through on the metal tube under it.

    Removing the old radiator hose at first was easy.... until I tried removing the lower hose.... god who on earth invented that...... trying to get the clip off that lower hose was an exercise in frustration. After much mumbling under the breath, and the odd curse at the Land Rover Gods, Finally managed to pry the lower hose free.

    Great.... ready for install of the new top radiator hose, with the new clips... I knew I was going to have problems on the lower hose, trying to get tools in. After about 45 minutes of unsuccessfully trying to get the clip on, I decided to go the easy option, and run out to bunnings and purchase a number of hose clamps... should have thought to do that in the first place so much easier to get the hose on after that Once hoses were on and Coolant replaced Took Bessy for a test drive, and all good so far.... will be checking for coolant level and leaks first thing in the morning before going to work,and once I get to work

    Anyhow while I had the bonnet up I decided to have a quick look at a few other things... and now I have a small list of things that need to be fixed in the next few months.

    I found that the FPR is leaking (was wondering why fuel economy was turning into what my V8 used to be like)

    Also decided to remove the ECU...... yep you guessed it...... oil in the harness

    The top Radiator hose cost $98 from my Local Land Rover supplier, and they also informed me that the Injector Harness will cost me $116. I am thinking that for the moment I will just rip the injector harness out, and wash it down, and let it hang out to dry over a weekend. Cant afford the $116 at the present moment, so the new harness will have to wait!!

    At least today bought me a little closer to my TD5, but on the flip side it pushed me a little further away from the wife

    Cheers

    Matt

  2. #2
    Road Stone Guest
    Well, I can understand your frustration, as last Sunday I went through the very same thing.

    Was changing the same hoses but on the V8 but just about gave up on the bottom hose clip.

    Had to walk away and yes made the same mistake of not getting the jubilee clips instead, which are not easy to get here in the correct size.

    Never again!

    Cheers, Jerry

  3. #3
    Join Date
    Jan 1970
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    Hey All,

    OffTrack posted a link on my thread earlier about where to get the correct pliers for the clamps, reposting Hose Clip Clamp Pliers FOR CLIC AND CLIC R Type Types

    Cheers
    D2 TD5 Manual

  4. #4
    Join Date
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    Quote Originally Posted by Designosaur View Post
    Hey All,

    OffTrack posted a link on my thread earlier about where to get the correct pliers for the clamps, reposting Hose Clip Clamp Pliers FOR CLIC AND CLIC R Type Types

    Cheers
    Yep saw that post........after......a long time after....... I did the job.

    Mental note, prior to performing a "simple" job, look on here first.

    Cheers

    Matt

  5. #5
    Join Date
    Nov 2010
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    The weekend just gone saw me do this job as well.

    I'd bought the BS225s about 18 months ago after the cooler leak became apparent but it stopped not long after so I put the job on hold.

    But I've been spending a bit of time and $$$ under this MY99 Disco of late so I thought I'd keep up with the PM and get it out of the way. Best laid plans and all that...

    The cooler itself wasn't hard to get off but only one of the two fuel lines would disengage so I couldn't give it the thorough clean out on the workbench that I was intending to do. I should have taken a photo of the brown-red gunge that was in the bottom of the cooler; it was pretty unhealthy looking. And how bloomin hard is it to clean that expansion tank to any degree? If it wasn't so late at night when I was doing the job I'd have put the Gerni onto it. I gave it a bit of that CLR cleaner but was a bit worried it might harm the plastic so I only got a bit of the staining and crud out of it. Next time I'll just replace it I reckon. A new cap would be the way to go too I'm guessing. I put new o-rings onto the cap too. I wondered at the time if there is such a thing as a 'coolant resistant' o-ring. Viton rings weren't readily available so I just used 'standard black ones'.

    So the connector on this fuel line seems jammed on or stuck somehow. I wonder if anyone has tips on what trick there is to free up one of these if they've experienced same. I'd be happy to hear what worked for you.

    I definitely agree that those bottom radiator hoses are in a bastard of a spot. I look at the back of my hands now and I count at least a dozen scabs from this one job alone. And that's no bad thing as picking scabs is a bit of a skill and I needed the practice.

    I found that there was a particular combination of hose clamping 'direction' required to prevent the clamp rubbing on the hose immediately next to it (ie. the bolthead on the clamp had to be positioned in such a way that as it was tightened it wouldn't pull into the space that the other close-by hose was needing to occupy). That might not make sense but if you've just done the job you might recall how there is a pretty small gap between those two hoses and no room for the bolthead on the clamp to stick into the other hose. This could be avoided a little more easily by using the original spring type clamps but I swore I would not put them back on after the hassle of trying to get the little blighters off in the first place.

    The next job on the list tonight is to solder the wires in the injector harness before getting the three-bond into the gaps/voids before doing the install on my next days off. There's been a small amount of oil in the harness that I wipe out every couple of months so it's time to sort it out properly (harness and (incorrect) gasket were bought about 2 years ago....). So much for my preventive maintenance regime eh?

    Funnily enough I don't actually believe that the amount of oil that I see in the red plug adversely affects the performance of the vehicle. It doesn't run rough, misfire or is hard to start for example. And it can't be the cause of the seat belt pretensioner fault I picked up with the Nanocom the other day either!

    So, if there is any diminished performance because of the oil in the plug I am looking forward to feeling how much better it drives after the job is done. I'll post back if any improvement is noticed.

  6. #6
    Join Date
    Jan 1970
    Location
    Kilmore Vic
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    Hey bell1975 I don't think people are so worried about oil in the plug itself as they are about oil in the ECU which it plugs into

    When I did the FPR on mine, the hose 'quick' release clip had been broken by previous maintenance. It took hours to get it to release, have a look at the way that they work by looking at a good one. I had to poke a couple of small screwdrivers down inside the clip where the plastic shroud was broken.

    Bernie
    D2 TD5 Manual

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