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Thread: Help with coolant hoses TD5

  1. #1
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    Help with coolant hoses TD5

    I have a 2004, 2A model. I'm a bit stuck and would appreciate some help.

    I needed to replace my top hose and a heater hose as they were rubbing. Bit on that later. But I decided to replace some other hoses while I was at it. I bought the heater expansion tank return hose and the heater return hose (plus some others).

    Picture of it below, the bigger Y piece hose.

    IMG_2729.jpg

    IMG_2730.jpg

    I also bought the heater return hose, as that had been rubbing on the rear engine lifting point.

  2. #2
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    However, my car seems to be different to the hoses and to Rave. On mine, the heater exp tank return hose is not a single hose. It is 3 hoses that meet at a T piece. Pictures below. A bit hard to see but it is at the bottom.

    IMG_2721.jpg

    Now, this hose also goes direct to the heater pipe and not the fuel cooler as per Rave diagram. I have a Mac at home, so I have Rave on my PC at work. But I thought I printed the entire cooling section. So I think I am looking at the right one.

    Rave has a shorter heater pipe going to fuel cooler, then from cooler to the heater expansion tank return hose. Yet mine by passes the fuel cooler altogether and goes straight from the heater to the expansion tank.

  3. #3
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    On my car the fuel cooler has a hose going from the top of the cooler, into another T piece where the bottom hose would otherwise meet the thermostat. Pictures are below.

    So instead of the elbow shaped bottom hose, I have a T piece and two short hoses, and then the one coming from the fuel cooler.

    IMG_2716.jpg

    IMG_2718.jpg

    So have I been given the wrong hoses? I bought them from LR place here in perth so easy enough to change.

  4. #4
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    Pictures of the hose coming from the top of the fuel cooler.

    this has another piece with what I think is a breather screw.
    IMG_2725.jpg

    IMG_2726.jpg

  5. #5
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    My top hose was rubbing on my AC compressor and it had a slight weep on outlet housing.

    Not sure if this corrosion was the cause or the effect of the leak. But either way, it is a PIA, as I didn't buy one of those. So I wont be able to drive it until I get that part.

    Pictuer is after I scraped off most of the white stuff. It had such a build up it was above the barbed end. It has all pitted so I'm going to have to replace it.

    IMG_2714.jpg

  6. #6
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    Post (VIN: 3A828206) have updated fuel cooler
    Diagram does not exist on any rave...
    Found this on net



    No complete kit seems to be avaliable,
    order hoses separately

    Regards

  7. #7
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    cheers mate.

    that is my hose diagram.

    So are those hoses made by LR?

  8. #8
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  9. #9
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    thanks mate.

    That was one website I didn't check. I couldn't find them anywhere else.

    I'll check if Rovacraft have them, as I'm going to have to take the other hose back.

    The corroded housing means I'm heading back there anyway.

    thanks again.

  10. #10
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    Clint, didn't click when you called in but I have a box of most hoses having done an initial changeover at purchase 5 years ago, then subsequently swapped to silicone, and then scored a few more new TD5 hose bits when I bought Bessie. They are down at Beeliar/Spearwood, but you are welcome to check. I'll be going past in the morning (Sunday) so could bring them back up if interested.
    D4 MY16 TDV6 - Cambo towing magic, Traxide Batteries, X Lifter, GAP ID Tool, Snorkel, Mitch Hitch, Clearview Mirrors, F&R Dashcams, CB
    RRC MY95 LSE Vogue Softdash "Bessie" with MY99 TD5 and 4HP24 transplants
    SADLY SOLD MY04 D2a TD5 auto and MY10 D4 2.7 both with lots of goodies

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