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Thread: Warning D2 steering box small pipe check yours

  1. #1
    Roverlord off road spares is offline AT REST
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    Warning D2 steering box small pipe check yours

    Just had a call from a customer that his steering box small metal pipe was a hole from a wear mark and it is gushing PAS fluid. This is the second incident of this failure I have heard of in the last couple of mouths. L/R don't list a part for this pipe, and wreckers only sell the whole box and wont part the pipe on it's own.
    So since the D2 sare getting long in the tooth it would be advisable to check yours to prevent this happening to your vehicle.
    Cheers, Mario


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    Quote Originally Posted by Roverlord off road spares View Post
    Just had a call from a customer that his steering box small metal pipe was a hole from a wear mark and it is gushing PAS fluid. This is the second incident of this failure I have heard of in the last couple of mouths. L/R don't list a part for this pipe, and wreckers only sell the whole box and wont part the pipe on it's own.
    So since the D2 sare getting long in the tooth it would be advisable to check yours to prevent this happening to your vehicle.
    Cheers, Mario
    Happened to mine. I replaced the box

  3. #3
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    I haven't looked at mine and it might be obvious when I do, but where is the area? Cheers

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    Quote Originally Posted by ozscott View Post
    .... but where is the area? Cheers
    IIRC, you have a V8?
    It's hard to see the pipe, if it's the one I think Mario refers too.
    Small pipe that does a loop around the box.
    pipe goes from the rear of the box near the steering column shaft side, sideways and then forward to the front of the box.
    Hard to see from above on a V8 due to the coolant hoses and thermostat. Pipe is inwards of the chassis.

    if this is the pipe that Mario is talking about, what wears/rubs to cause the problem .. and is this more of a V8 or TD5 related issue(or both)?
    Arthur.

    All these discos are giving me a heart attack!

    '99 D1 300Tdi Auto ( now sold :( )
    '03 D2 Td5 Auto
    '03 D2a Td5 Auto

  5. #5
    Roverlord off road spares is offline AT REST
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    This pipe as arrow points to,
    pas box.JPG


  6. #6
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    At least that can be replicated pretty easily, or brazed if its a small hole.

  7. #7
    Tombie Guest
    Quote Originally Posted by rick130 View Post
    At least that can be replicated pretty easily, or brazed if its a small hole.
    Yeah, that’s an easy one!

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    Discovery Td5 (2000), manual, tuned

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    Quote Originally Posted by sierrafery View Post
    Hilarious. I will.ask them whether if you pay nearly a thousand pounds for the pipe they throw the new steering box in for free...

    Cheers

  10. #10
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    Quote Originally Posted by sierrafery View Post
    Wow.

    And I wouldn't use copper either, steel all the way.

    Copper age and work hardens badly, eventually fracturing in that sort of situation.

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