Page 1 of 2 12 LastLast
Results 1 to 10 of 15

Thread: Td5 Auto Running Poorly

  1. #1
    Join Date
    Mar 2018
    Location
    New Zealand
    Posts
    10
    Total Downloaded
    0

    Td5 Auto Running Poorly

    Hi team,


    After some help with a’99 auto TD5 running poorly. I’ve exhausted most of the obvious possible avenues but hoping someone might be able to point me in the right direction.


    Bit of history: centre box removed, egr delete, silicone boost hoses, new MAF, new injector loom, new in-tank fuel pump, new fuel pressure regulator, new air filter, cleaned MAP, gearbox overhauled, wastegate actuator tested and changed, wastegate modulator bypassed, uprated intercooler, old Alive Stage 1 map (with a Boost Box).


    I purchased the vehicle about 6 months ago and was never happy with it’s performance, being a stage 1 tune. It didn’t feel any different to a standard Td5. So I sent the ECU back to Alive for an upgraded map. This time it was loaded with a newer map (as the old tune was very old) and I decided to go for a Stage 2.
    I was pretty excited to plug the ECU in after it arrived back in NZ (old Boost Box now removed). Was thinking I’d jump in, go for a drive and absolutely lose myself!
    Unfortunately not. The truck seems to go ok right at the top end of the gears and revs, but it’s a complete total slug otherwise. It revs excessively in lower gears and feels like it’s not getting anywhere at all until it hits lockup in 3rd/4th. It’s noisy down low and it is very lethargic until warm. I do a bit of towing and the Disco is terribly unpleasant for this. It just screams going up any incline and always feels like it’s labouring.


    After the new map I noticed that it was smoking a bit (it never used to). In fact, it had burnt through almost all of the (new) engine oil after only 500km or so. As this was of a concern, I took it into a local LR indy. Their initial thought was injector seals but on inspection found that the transfer box switch was on low even though the truck was in high. Presumably the low range map was contributing to burning oil and the screaming revs? They permanently wired the switch to be in high as they said it was unable to be reconfigured because the transfer box was out of a D1, although I’m almost certain it’s a D2 case with a D1 CDL linkage. Anyway, it seemed to go a bit better after collecting it (or maybe it was my imagination) but by the time I had got home after driving for an hour it was running poorly again with the same symptoms.


    Could the switch be the sole contributor the the lack of performance? Could it be faulty?
    There appears to be a transmission line leaking by the cooler, under the airbox area. Could low transmission fluid or fluid pressure be the cause?
    There is an oil leak at the back of the rocker cover.
    It doesn’t overheat and it’s not using coolant. There is no oil in the coolant.
    There is no diesel in the oil.
    I have checked all turbo hoses for leaks or wear.
    I have checked turbo cartridge to play.
    Perhaps it could be due to the original theory of injectors?
    Perhaps it could be something much worse?


    Any help would be appreciated. Cheers.

  2. #2
    Join Date
    Nov 2007
    Location
    Townsville Nth Qld
    Posts
    742
    Total Downloaded
    0

    engine oil

    I am reading that your using engine oil. A tune / remap would not cause you to use oil. A tune effects fuel input and other parameters but not oil consumption. If its not leaking out then you have an engine problem. Low compression or worn rings. Before you throw money away , you need to do a wet and dry compression test and see whats happening in your engine. The transfer lever determines whether its in high range or low range . As for the tranfer case switch reading low, My experience is if read by my NANOCOM this happens and is not a real issue. my understanding is that if the switch is wired to the low side you get better throttle response even in high range. If its screaming its head off, was the transfer case out of a discovery or a defender is a different ratio and will cause high revs. I had bad injector seals, it caused hard starting, another symptom of injectors seals is the engine oil level increases as diesel leaks into the sump. Always happy to be shot down Baz
    Last edited by Bazzle218; 5th November 2018 at 02:24 PM. Reason: further info.

  3. #3
    Join Date
    Nov 2014
    Location
    Nirvana near Albany W.A.
    Posts
    2,480
    Total Downloaded
    0
    Do you have a boost/ egt gauge? , max readings?
    As above if you've used that much oil and it hasn't leaked you're probably up for re-ring , or engine ( the only way if this is the case on a td5 below 500 000 k is neglect at some point in its ownership, dusted , or prolonged no oil change)
    You should have seen a large smokescreen behind you using that much oil, a turbo failure will also cause this
    With the engine idling, unscrew the oil cap to check blow by ( there shouldn't be much if any on a decent 2-350 000 k engine) this will be good enough for now to check the state of your compression rings.
    A couple of scan tools show low range as high and vice versa , nothing to worry about.
    Check the transmission oil level with engine running as there could be a problem there or torque converter
    Repair the leak at the cooler ( it will be either the coupling or cracked through where the aluminium pipe enters the cooler body.)
    Then do a stall test, let us know the results

  4. #4
    Join Date
    Nov 2007
    Location
    Townsville Nth Qld
    Posts
    742
    Total Downloaded
    0
    waste gate modulator bypassed, If you have bypassed this and give it a boot full The ecu will reduce fuel and it will run like a goat ( i no as I did it) Buy a new modulator if yours is stuffed if not reconnect it and give it a run.

  5. #5
    Join Date
    Mar 2018
    Location
    New Zealand
    Posts
    10
    Total Downloaded
    0
    Thanks for the input, guys.
    I don't have boost or egt gauges. Unfortunately it'll be a week until I can look into it further but will let you know any findings.

    Re the map using oil, I wasn't referring to the new remapped ECU, but the fuel map and gearing whilst in low range (but actually in high - if that makes sense).
    After the shop said they rewired the x-fer hi/lo switch to permanently on high, I haven't noticed any more oil consumption and the smoke has got better. I've done several hundred km since then.
    The oil leak out of the rocker cover has got noticeably worse over the last few months but I wouldn't imagine I could lose so much oil from there?
    The x-fer case is 1.211. Re the throttle response, don't quote me on this, but I have read that if the switch is wired to low you would get 'worse' throttle response as it uses roughly 70% of the range. This is in some way evident in my issue, I get no response for the first 1/3 of the throttle.
    I never noticed a huge plume of smoke out the back window. It was mainly on heavy throttle and wasn't terribly offensive, but noticeable as it never used to smoke.
    The waste gate modulator has always been bypassed in my ownership (presuming the old one was buggered) and was recommended by Alive too. I could reinstate it to check though (if I can remember how).
    I did the oil cap blow-by test several weeks ago and didn't notice anything untoward.
    The truck has done roughly 200,000km and last owner was fastidious.

    Cheers.

  6. #6
    Join Date
    May 2009
    Location
    wimmera
    Posts
    503
    Total Downloaded
    0
    Check your turbo has not done a front seal.
    When was the last time the PCV breather (Oil Depression Control Valve ) was changed if its stuck open all the time it will suck oil through the intake.
    What oil did you use when it burnt it all?
    When you say it smoked what colour was the smoke? Black/White/Blue
    Has the throttle position sensor been checked to make sure it does not have a dead spot and the voltages are right?
    have you checked if the muffler has failed or collapsed.
    does it have an exhaust leak at the head or turbo.
    Have you checked the adjustment of the injectors and that the cam shaft has not eaten a lobe
    have you changed the fuel filter?

    do you have a nano com or equivalent? unfortunately you really need one on these things, (i brought the day i brought my d2a)

  7. #7
    Join Date
    Nov 2014
    Location
    Nirvana near Albany W.A.
    Posts
    2,480
    Total Downloaded
    0
    I'd understand if you were driving around the highways in true physical low range that the engine would be screaming and you would probably use a lot of engine oil , but the mapping alone can't cause that.
    You really need to know what your boost and egt's are ( I'm surprised alive didn't mention this )
    anyhow, good that it's miraculously stopped using oil.
    How long ago was the auto rebuilt ? ( it might need new oil and filter but check level first )
    Has the head ever been off ?

  8. #8
    Join Date
    Mar 2018
    Location
    New Zealand
    Posts
    10
    Total Downloaded
    0
    Hi folks. Bringing this one back from the dead as I cannot stand driving my auto 10p Td5 any longer. All the local LR workshops just tell me it's normal for a Td5 or it's running fine and Autologic isn't showing any faults. I would expect more from a Stage 2 tune, in fact I would expect more from a factory Td5.

    Basically it's still gutless, revs like mad and and gets nowhere. Since my last post about 8 months ago I have skimmed and replaced exhaust manifold, new injector loom, new injector seals & washers, new silicone hoses, cleaned and pressure checked intercooler, service with new filters all round (including transmission), new AAP, Depression Control Valve, new waste gate modulator (now connected).

    I have finally got myself a Nanocom. Below are readings from a quick drive today including some open road but no hills. Temperature was about 15°C today and I am close to sea level. Can anyone can spot any anomalies?
    Tomorrow I will take readings while towing as this is when it feels most underpowered and laboured.

    Something else I should mention, Cruise Control has never worked in my ownership. Also, if I start the engine and select the sport mode button the M light comes on (not S) and acceleration/response is limited until it hits a certain speed or revs, then the S light comes on performance is "normal".
    Attached Files Attached Files

  9. #9
    Join Date
    Jun 2013
    Location
    Universe A
    Posts
    2,645
    Total Downloaded
    0
    Quote Originally Posted by smOke View Post
    Hi folks. Bringing this one back from the dead as I cannot stand driving my auto 10p Td5 any longer. All the local LR workshops just tell me it's normal for a Td5 or it's running fine and Autologic isn't showing any faults. I would expect more from a Stage 2 tune.

    Basically it's still gutless, revs like mad and and gets nowhere. Since my last post about 8 months ago I have skimmed and replaced exhaust manifold, new injector loom, new injector seals & washers, new silicone hoses, cleaned and pressure checked intercooler, service with new filters all round, new AAP, new waste gate modulator (now connected).

    I have finally got myself a Nanocom. Below are readings from a quick drive today including some open road but no hills. Temperature was about 15°C today and I am close to sea level. Can anyone can spot any anomalies?
    Tomorrow I will take readings while towing as this is when it feels most underpowered and laboured.
    Just a couple of queries, how did the shop wire the transfer case switch? And why? I couldn't see it on a quick skim through.

    And have you set the nanocom speed adjustment?
    Are you sure the car is locking up in top gear?

  10. #10
    Join Date
    Jan 1970
    Location
    Perth WA 6149
    Posts
    1,308
    Total Downloaded
    0
    Hi Smoke

    I've plotted up your nanocom log and looking at it all I can't see anything out of the ordinary. Engine RPM vs road speed look about right and it does appear you're getting transmission lock-up. (see the xy graph at the end and the distinct line of points I've highlighted in red). Airflow readings indicate the MAF is working fine. Graphs are in the attached pdf.

    Cheers

    Steve
    Attached Files Attached Files

Page 1 of 2 12 LastLast

Tags for this Thread

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Search AULRO.com ONLY!
Search All the Web!