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Thread: D2 Scuttle Panel (Plenum) Rubber Seal

  1. #1
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    D2 Scuttle Panel (Plenum) Rubber Seal

    Hi All,
    I'm having the windscreen replaced in my nearly finished project D2, and although the scuttle/plenum is cracked and the lugs broken, I'm going to re-use it.
    However the rubber seal, which is the important bit, is split and perished.
    I can't find any reference to the rubber seal in the forums or online.
    Can they be purchased separately?
    Is there a generic equivalent eg from Clark Rubber or Auto trimmers etc?

    Cheers Ralph

  2. #2
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    I managed to get a NEW plennium fited with my last windscreen covered by insurance, Whyats in Geraldton organised it for me
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  3. #3
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    Quote Originally Posted by Ralph1Malph View Post
    Hi All,
    I'm having the windscreen replaced in my nearly finished project D2, and although the scuttle/plenum is cracked and the lugs broken, I'm going to re-use it.
    However the rubber seal, which is the important bit, is split and perished.
    I can't find any reference to the rubber seal in the forums or online.
    Can they be purchased separately?
    Is there a generic equivalent eg from Clark Rubber or Auto trimmers etc?

    Cheers Ralph
    Unfortunately they’re not available individually. Currently I am using weather proof tape but plan to replace it with a length of “U” shaped rubber moulding and fit it so the top edge of plenum cover is in the “pinch” and then run a bead of black Silastic along where it is in contact with the glass.
    LROCV member #131
    1999 build D2 TD5 Auto, Mantec snorkel, 2" LRA spring lift, ARB on board air, Ashcroft ATB, CMM air ram CDL shifter, swag & gold pans ....

  4. #4
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    Quote Originally Posted by trout1105 View Post
    I managed to get a NEW plennium fited with my last windscreen covered by insurance, Whyats in Geraldton organised it for me
    I had the same. The old scuttles are so brittle they break when they do the windscreen.
    Cheers
    Slunnie


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  5. #5
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    A new one
    https://www.ebay.com.au/p/1245256345
    There are apparently, aftermatket one from Malaysia, I was unable to find a link.
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    Quote Originally Posted by Bohica View Post
    A new one
    https://www.ebay.com.au/p/1245256345
    There are apparently, aftermatket one from Malaysia, I was unable to find a link.
    IIRC the only downside is they don't have the ventilation holes in them?

    I had a new genuine one fitted three years ago under insurance.

  7. #7
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    Quote Originally Posted by rick130 View Post
    IIRC the only downside is they don't have the ventilation holes in them?

    I had a new genuine one fitted three years ago under insurance.
    I have one of the fibreglass plenums in the garage waiting to get fitted. Can somebody who has actually fitted one please tell me definitively whether or not the lack of holes actually makes any real difference? I've read conflicting opinions on this and would much appreciate some real world experiences before I take the Dremel to it.

    Incidentally, Rexypow in Malaysia don't seem to be doing these any more as they've disappeared from the Ebay store and the website.

    Thanks

    Lawrence

  9. #9
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    Quote Originally Posted by Metoikos13 View Post
    I have one of the fibreglass plenums in the garage waiting to get fitted. Can somebody who has actually fitted one please tell me definitively whether or not the lack of holes actually makes any real difference? I've read conflicting opinions on this and would much appreciate some real world experiences before I take the Dremel to it.

    Incidentally, Rexypow in Malaysia don't seem to be doing these any more as they've disappeared from the Ebay store and the website.

    Thanks

    Lawrence
    I'd rather have the ventilation as it means you can bring fresh air in without having to open a window, but a few of the fellas here have fitted them over the years and don't seem to have missed it?

  10. #10
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    D2 Scuttle Panel (Plenum) Rubber Seal

    Quote Originally Posted by rick130 View Post
    I'd rather have the ventilation as it means you can bring fresh air in without having to open a window, but a few of the fellas here have fitted them over the years and don't seem to have missed it?
    Without any holes the blower fan will I imagine be starving for air - the blower air inlet is in the plenum on the passenger side roughly central with the glove box so a few holes in the plenum cover thereabouts will assist, and you may at least have enough air to have the windscreen de-mister working more or less if nothing else matters. What will suffice all depends on your climate zone of course.
    LROCV member #131
    1999 build D2 TD5 Auto, Mantec snorkel, 2" LRA spring lift, ARB on board air, Ashcroft ATB, CMM air ram CDL shifter, swag & gold pans ....

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