
Originally Posted by
Collins
Z
It is difficult to say where the fluid is leaking from. It certainly appears to be from around the hose. I cleaned around the area with degreaser & did not notice leakage at the flange.
Cannot see an O ring on the neck off the cap. Will inspect closely later & attempt replacement if necessary. The cap fits quite snuggly, but seems to travel radically past a tight/high spot before bearing on the cap stops.
Slightly of topic, I have asked earlier whether anyone knows how the V8 PAS hose assembly differs from that of the TD5 but have not had a response. Part No’s differ, but illustrations of each appear the same. Are you aware of the difference if any?
With the pump in place, it will be hard to see any old leaks unless really obvious from the two body halves as the pump body is well obscured and tucked tightly in it's spot.
I think my description of the pump may have been confusings. The TD5 pump has a pipe with flange bolted to the body of the pump where the reservoir hose fits. The v8 pump spigot is part of the rear half of the pump body .. ie. no flange. just the back half of the body with spigot in one casting. No chance of leakage unless like Beeutey said, hairline crack or something. Otherwise it'll just be the pump body seal between the two halves.
Certainly different looking hoses between V8 and Td5 from res to pump and confirmed with different part Nos.
Couldn't tell if a Td5 would fit a V8, but I wouldn't bother, going by price differences anyhow(Td5 generally $50 more exxy). The TD5 hose seems to have a metal pipe U turn section at the pump end then a clamped rubber end again about 100mm long or so. The V8 hose is all rubber(as I remember, and now see it) including the U turn end at the pump. Partially explains why the Td5 hose is so much more expensive.
Just going from memory, the res to pump hose is low pressure, in that it's not like the stg box hoses under hydraulic pressure which is why they have hydraulic fittings. So just the trimmed hose can slow a leak quite well, even tho the rubber hose may be old and soppy.
This is why I reckon it'll be your pump body that leaking. The hose isn't under pressure, other than gravity and a slight build up of residual pressure once the cap has sealed.
As for the cap, if the o-ring seal isn't there, you will notice a step or void area near the cap end of the neck .. where an o-ring would fit nicely.
The fitting of your cap sounds exactly like a good cap(on brothers TD5 that I easily have at hand) a slight tight spot just prior to the stop and hard stop at about 1/4 turn. I'll post up a couple of pics of the neck of the cap with and without an o-ring seal in a few mins.
Arthur.
All these discos are giving me a heart attack!
'99 D1 300Tdi Auto ( now sold :( )
'03 D2 Td5 Auto
'03 D2a Td5 Auto
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