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Thread: Replacement Air Conditioner Condenser Fan

  1. #1
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    Replacement Air Conditioner Condenser Fan

    As part of the cooling system change over to Electric, have decided to incorporate the AC fan into the system. This will be switchable as to using and probably only on in more extreme circumstance and off for the engine off cooling cycle which I have found to be incredibly effective to date. More so as looking at a beach trip in a couple of months want the surety of cooling availability.

    In looking at the stock fan it is quite noticeable that it is a bluff unit with very little flow through available and as such when not operational would actually be blocking airflow and therefore throughput of the system during non fan assisted driving. In usage to date with my system I have found that 40-50kph driving is where temps seem rise most, not dangerously it just does, no doubt once past this the flow of the system is enough to cool, but could as little as 5-10% could make a real difference.

    JRP100000G-01.jpg

    No doubt the fan would spin to some degree with airflow but how much this would be is probably minimal when looking at the minimal amount of 'space' left around the blades and of course the velocity / power of the air would decrease.

    I have found out that the Fan itself is Nippon-Denso and the exact same model as used in Toyota Corollas and Camry, Honda Odyssey and Suzuki Vitara around the same vintage as the D2. Probably plenty more too if truth be known.

    The rating of the motor is 250W (see the pdf which I have taken on face value) which based on the other fans available puts it up there above all but a few. Guessing here but it would probably be pulling around 15+ amps when operational, very high for a 12" fan. Guestimations for the CFM based on the fan design would around 1000-1250cfm - note this is after checking the available specifications of fans and as to where they specify the wattage of the motor or the amps (rarely both) as to their CFM - aftermarket no name fans have been disregarded in my searching- and then as type of fan blade designs.

    Discovery 2 TD5 aircon blower motor.pdf

    Fan Design
    As there are three main types of fan, that is straight, curved and S blade.
    SCA_SPO3781632_hi-res.jpgs-l1600 (10).jpg71RFe5dbF6L.__AC_SX300_SY300_QL70_ML2_.jpg


    As a general rule, the straighter the blade the greater the CFM, the more curved the blade, the quieter it is. So choice of fan design is a trade off between CFM and noise, that of course all other things being equal such as the same motor specs. The standard D2 fan is curved and approaching S Blade which basically means it needs that higher wattage in keeping the noise down whilst providing required throughput.

    Interestingly in researching, again must add this is not scientific just comparison of literature of reasonably established companies and there will be anomalies, blade number becomes greater based on the width and curvature of the blades. For straight fans, the thinner bladed fans have more blades and the curved fans tend to have more blades as a rule.

    Ideally would love to just replace the fan blade itself and put on a straight blade which would be probably be pushing out around 1500cfm+ with that motor, noise not a worry for this bunny.

    So at the moment I am tossing up going with a smaller Davies Craig brushless 11" fan which I feel would provide greater airflow when not in use and at just over a 1000cfm is probably providing roughly the same throughput with a bit more noise, or the 12" fans with curved blades (much more open than the standard one) which are quoting up to around 1300-1500 cfm but the trade off being less non operational throughput.

    Interested if others are using their fans as part of the day to day operation of the cooling system and opinions of replacement fans they have used.
    2004 Discovery 2a TD5 Auto Aspen Green AKA Robin
    2000 Discovery 2 TD5 Auto Alverston Red AKA Edward
    1997 Discovery 1 TDi Manual White - Gone but not forgotten
    1994 Discovery 1 V8 Auto - Gone once it consumed half the worlds resource of oil

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    WRONG WRONG WRONG

    May have gotten the specs wrong on the stock fan, appears the internal blower is 250W and there is no spec on the Condenser Fan when looking at Connector Three on the pdf, so the specs and hence conclusions on the stock AC condenser fan are totally wrong.

    The performance of the stock fan I would surmise would therefore be lesser than I calculated as I doubt the motor is going to be 250W which I noted was at the extremes for this size fan.

    It does give an easy to get at Vehicle speed signal for the Alpine Sat Nav though on Connector two pin 2, did not bother to do this before.
    2004 Discovery 2a TD5 Auto Aspen Green AKA Robin
    2000 Discovery 2 TD5 Auto Alverston Red AKA Edward
    1997 Discovery 1 TDi Manual White - Gone but not forgotten
    1994 Discovery 1 V8 Auto - Gone once it consumed half the worlds resource of oil

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    Hi, all i can tell you is that the genuine condenser fan's motor is made by VDO p/n PM9128, direct interchange is TYC 630870, unfortunately i couldnt find specs but maybe LR had some good reason to put a 40A fuse for it, based on some oppinions which i read on other forums seems that the fan has above 2000 CFM
    Discovery Td5 (2000), manual, tuned

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    Quote Originally Posted by sierrafery View Post
    Hi, all i can tell you is that the genuine condenser fan's motor is made by VDO p/n PM9128, direct interchange is TYC 630870, unfortunately i couldnt find specs but maybe LR had some good reason to put a 40A fuse for it, based on some oppinions which i read on other forums seems that the fan has above 2000 CFM
    Thanks for this. Having researched fans for the last week or so extensively as I noted, this would put at the top end of all fans such as these two

    H.O. Extreme : 12" High Output Single RAD Pusher/Puller Fan with Standard Mount Kit - 13-1/8"W x 13-1/8"H x 3-1/2"D

    or SPAL


    • SPAL TYPE:VA01-AP70/LL-36S
    • 12v
    • Pushing (blowing) ideal for restricted spaces
    • Depth: 96mm
    • 1687 CFM
    • 21A current draw
    • Paddle blades to give maximum airflow
    • Long Life Motor fitted for additional durability
    • Standard Connector with wire harness is included




    Have also seen on some forums people quoting figures as CFM but are talking M3 which has a conversion ratio of 1 m3/h = 0.59 cfm

    If the figure was correct, then


    Suppose to take the waffle out of it, what I am looking for is to increase the 'normal' airflow through the radiator core and reducing any impediment to this at the front in normal driving, maximizing the flow rate across the radiator before the need for fan assistance. If the OEM does flow 2000cfm and this is the requirement for the cooling system then I am only going to improve this marginally with the other fans on offer with them being slightly more open in design.
    2004 Discovery 2a TD5 Auto Aspen Green AKA Robin
    2000 Discovery 2 TD5 Auto Alverston Red AKA Edward
    1997 Discovery 1 TDi Manual White - Gone but not forgotten
    1994 Discovery 1 V8 Auto - Gone once it consumed half the worlds resource of oil

  5. #5
    BradC is offline Super Moderator
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    Have you considered using a manometer or magnahelic to look at the pressure differential across the radiator core? Given the restriction is fixed, flow should be pretty easily measured on a proportion basis by looking at the static pressure in front of the radiator vs on the engine side.

    Easy enough to knock one up with some vinyl tube and water, but a magnahelic would be more sensitive.

    Analysis is always easier with data.

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    Quote Originally Posted by BradC View Post
    Have you considered using a manometer or magnahelic to look at the pressure differential across the radiator core? Given the restriction is fixed, flow should be pretty easily measured on a proportion basis by looking at the static pressure in front of the radiator vs on the engine side.

    Easy enough to knock one up with some vinyl tube and water, but a magnahelic would be more sensitive.

    Analysis is always easier with data.
    Had looked to get anemometer last year, not so much the pressure but the cfm calculation the better ones have, just enter the fan area and the thing calculates out the CFM based on wind speed.

    I thought would have been useful, but couldn't find a good place / space to measure the standard VF and then to do an accurate analysis of the actual CFM of the VF. Behind the VF is pretty much the belt and pulleys and it needs to be able to flow the anemometer reasonably unobstructed. This would be probably difficult to do this parked and really needs to be done whilst in motion and revving at speed to get it to lock.

    It is not a problem with EF as there is now space to mount it but without the baseline of the VF, gives me a number only.
    2004 Discovery 2a TD5 Auto Aspen Green AKA Robin
    2000 Discovery 2 TD5 Auto Alverston Red AKA Edward
    1997 Discovery 1 TDi Manual White - Gone but not forgotten
    1994 Discovery 1 V8 Auto - Gone once it consumed half the worlds resource of oil

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    I read that the Derale High-Output Single RAD (2000 CFM) Fan draws 24.8 amps. Is the standard wiring in the Discovery 2 AC Condenser Fan circuit capable of handling that? Does anyone know please? Or would you need to introduce a relay into the circuit to avoid a fire?

    I had a quick look for stats on the VDO p/n PM9128 and TYC 630870 suggested by Sierrafery but couldn't immediately find any figures on what their current draw might be.
    '99 Discovery 2 TD5
    '76 Range Rover (Land Rover 50th Anniversary Great Australian Trek vehicle)
    'MY13 Range Rover Sport SDV6 Autobiography

  8. #8
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    Normal draw of the Derale fan is around 18A it takes 23.5 at start up Single Powerpacks : High Output Single 17'' Electric RAD Fan/Aluminum Shroud Kit - 21''W x 16 3/4''H x 3''D the vehicle's circuit which already has the relay and 40A fuse is good enough
    Discovery Td5 (2000), manual, tuned

  9. #9
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    This one would do the job.

    TOPAZ Radiator Cooling Fan 850W for Mercedes W163 ML55 AMG ML270 CDI A1635000393 6941024900225 | eBay

    Seriously looks like overkill but way back in 1985 I fitted a 280SE fan to my RRC in Saudi Arabia and it cooled well.
    Regards PhilipA

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