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Thread: Td5 fuel cooler.

  1. #1
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    Td5 fuel cooler.

    I'm assuming this is the device bolted to the inlet manifold.
    Mine has a hose failure, at the back of aforesaid gadget.
    Where does this hose go to? Presumably the pressure regulator.
    Is the hose available as a part, or only as a component of some repair kit?
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  2. #2
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    Further sleuthing tells me it's the red hose between the cooler and regulator.

    images - 2025-01-20T103407.590.jpeg

    Next question is how does it connect to the pressure regulator, clip or threaded?
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  3. #3
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    Is there any real necessity for the fuel to return via the cooler? I have an EGR blank.
    Last edited by V8Ian; 20th January 2025 at 11:33 AM.
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  4. #4
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    If it's the hose which goes to the regulator that's part of the FPR assy, it comes fitted to it you can't buy it as spare, the other side goes to the filter and iirc that's available
    Discovery Td5 (2000), manual, tuned

  5. #5
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    Thanks SF, I read that some FPRs are two hose, others three, is that correct?
    My car is a late D2a.
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  6. #6
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    Quote Originally Posted by V8Ian View Post
    Further sleuthing tells me it's the red hose between the cooler and regulator.

    images - 2025-01-20T103407.590.jpeg

    Next question is how does it connect to the pressure regulator, clip or threaded?
    It's fitted to the regulator from factory, that's how the regulator is sold with that pipe connected to it, shown with arrow
    Attached Images Attached Images
    Discovery Td5 (2000), manual, tuned

  7. #7
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    Quote Originally Posted by V8Ian View Post
    Thanks SF, I read that some FPRs are two hose, others three, is that correct?
    My car is a late D2a.
    the D2a has the one with the longer pipe attached too(nr 14) Discovery 2 1998 - 2004 Classic (l318) / Injector, Pipes & Filter (2.5l 5 Cyl Turbo Diesel) | Jaguar Land Rover Classic Parts which goes to the head
    Discovery Td5 (2000), manual, tuned

  8. #8
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    Quote Originally Posted by V8Ian View Post
    Is there any real necessity for the fuel to return via the cooler? I have an EGC blank.
    Yes there is otherwise the engine can be flooded also the FPR can't work without the return
    Discovery Td5 (2000), manual, tuned

  9. #9
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    Quote Originally Posted by V8Ian View Post
    Further sleuthing tells me it's the red hose between the cooler and regulator.

    images - 2025-01-20T103407.590.jpeg

    Next question is how does it connect to the pressure regulator, clip or threaded?
    Just to be clear, if it's the hose you describe, then it will NOT come with the fuel pressure reg, it is not a hose that leaks often ( unlike the one that does come with the FPR ) so take it to a hydraulic fittings place and they'll make one up.

    P.S. EGR cooler is at the front of the head on the D2a's and can be removed along with a few hoses if you have an EGR delete.

  10. #10
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    I hope this clears it up.

    1737350585891.jpg

    A is the hose I need, it has blown off the fitting at the cooler end. Is the regulator end a threaded coupling?

    B has recently been replaced.
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