I'm having a similar problem,except that nothing shows up on my pc when I try start the copy process - I asked nanocom and they said (from the manual)
"Nanocom can also power via the MINI USB connector, but when used in this way you cannot use the Nanocom for diagnostic functions as you will not have access to the menus. When the unit is powered by the USB with an SD card it can work only as external memory device for the PC, or without the SD card to perform Firmware upgrades."
Therefore your point about it killing off the EVO when connected with an SD card is incorrect and the unit is functioning as it was designed.
If the PC/Laptop is not showing the SD card an external device and you believe the Nanocom Evolution to be faulty in this respect please advise and I will have an RMA issued to you for the unit to be returned for further investigation. I would however suggest obtaining the assistance of a qualified PC engineer locally to check for possible issues before taking the step of sending the unit back as if there is no issue found then a fee would be payable.
Don't know if this helps, but I'm about to get my geek mate to double check my modus operandi, then I think my unit is on it's way back to Cyprus


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