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Thread: IRD Rebuild Kits

  1. #1
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    IRD Rebuild Kits

    While down at Supercheap a little while ago, I was approached by a gentleman whose son's early Freelander had suffered IRD failure. Dad is going to have to try and fix it.

    We discussed all the ins and outs and the issue of rebuilds came up. I know there are now rebuild kits available overseas but from I recall they only seem to contain bearings, seals etc. We also discussed whether it is even worth rebuilding a early IRD if the internal gear ratios that caused the problem in the first place are not changed.

    So the question is. Has anyone bought a rebuilt kit for an early Freelander and what does the kit contain - in addition to bearings etc, are there revised gears in the kit to correct the gearing problem.

    Thanks

    Garry
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
    1976 Jaguar XJ12C
    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
    1957 Series 1 88" Station Wagon

  2. #2
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    Hi Garry,

    It might be worth throwing that one at the Freelander forum or even Ashcrofts for comment. ISTR reading about someone reconditioning the IRD on the Freelander forum but can't remember where.

    Personally, I'd be surprised to see the new gearing in the recon kit...

    M

    PS. That wouldn't happen to be the chap who drives around Canberra in a very early, white, 5 door with the black door surrounds??

  3. #3
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    The person I sold my old broken IRD to bought an ebay rebuild kit and was planning on marrying my 'good' crown wheel/pinion into her IRD with 'good' front diff.

    The kit she bought contained 7 bearings and not much else apparently. There's crown wheels and pinions available for sale (ebay) also, and as far as I'm aware by far the majority of IRD failures is that rear drive gear set. Nothing I've seen for sale would alleviate the initial problem of incorrect gearing though, as input shaft and countershaft remain unchanged.

    I've been keeping in vague contact with her to see how the whole thing works out for her.

    Clark

  4. #4
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    Quote Originally Posted by camel_landy View Post
    PS. That wouldn't happen to be the chap who drives around Canberra in a very early, white, 5 door with the black door surrounds??
    Thanks Mark,

    It is a white 5 door but the car is not in Canberra - Queensland I believe.

    Cheers

    Garry
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
    1976 Jaguar XJ12C
    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
    1957 Series 1 88" Station Wagon

  5. #5
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    Clark - I still have my old IRD which I believe only has damaged rear drive bearings - I was able to drive on it for 3 months after failure in front wheel drive with no abnormal noises or metal appearing in the oil. Yet - was not able to drive above 5kph with the rear drive connected.

    If this was rebuild without changing the gearing it would just eat up VCUs again. When my IRD failed at 180,000km it was already on its second VCU.

    It is a pity a full upgrade kit was not available.

    Thanks

    Oh - is yours on the road yet?

    Garry
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
    1976 Jaguar XJ12C
    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
    1957 Series 1 88" Station Wagon

  6. #6
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    Quote Originally Posted by garrycol View Post
    Oh - is yours on the road yet?
    Garry
    Not quite, I'm in the process of repainting it - a slow job in winter. I'm using the 'roller' method with a polyurethane paint and its taking a while between coats due to the temperature. Done a couple of cars with a roller now and had surprisingly good results, and love the look on peoples faces when I tell them I'm rollering a car

    Other than that its more of less complete - minus VCU and rear window regulator (which should be arriving soon) Hunted around for new tyres and rims for a few months but gave up and sandblasted my old rims before spraypainting them silver - bought new Maxxis 215/75 r15's for them too. Tyres the most expensive item on the car now at $130 each

    Rims before and after - $10 worth of spray paint and some tlc.

  7. #7
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    Thought I'd add - here's why I'm painting it

    Sun damaged paint - with my Disco in the background


    Notice the paint on all the upper surfaces, like on the sill under all the glass... The bonnet and roof paint is almost non existant due to sun damage. New colour is Royal Blue, a bit lighter than the orginal blue.

    Clark

  8. #8
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    Looks like it is coming along well - my Freelander ended up replacing my disco - same model and colour as yours. The freelander is a much nicer car to drive for everyday use.

    Keep your eyes open on ebay for 16" alloy rims - I bought four for $120 and the spare for $40.
    \
    Cheers

    Garry
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
    1976 Jaguar XJ12C
    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
    1957 Series 1 88" Station Wagon

  9. #9
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    Aug 2009
    Location
    Alice Springs NT
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    2000 Freelander IRD

    Hello I am new to AULRO. I have an April 2000 Freelander with a L Series Diesel, with 160000kms on the clock, and owned it from new. I havent had any trouble with the IRD and changed its oil every 50,000ks. Can anyone tell me if I am lucky enough to have the updated IRD fitted to my vehicle, or am I just lucky. I am a bit scared of the potential replacement cost if it goes.

  10. #10
    Join Date
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    Quote Originally Posted by Elsaan View Post
    Hello I am new to AULRO. I have an April 2000 Freelander with a L Series Diesel, with 160000kms on the clock, and owned it from new. I havent had any trouble with the IRD and changed its oil every 50,000ks. Can anyone tell me if I am lucky enough to have the updated IRD fitted to my vehicle, or am I just lucky. I am a bit scared of the potential replacement cost if it goes.
    Hey there, Welcome to the club. Here is the answer you are looking for http://www.aulro.com/afvb/322200-post15.html

    Hope this helps.

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