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Thread: Exploding Battery

  1. #1
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    Exploding Battery

    I work next door to Exide Batteries in Geelong. The other day we heard a loud 'POP', like a shot gun going off. It turned out, a truckie had just bought a new battery and was fitting it to his truck parked out the front. He shorted out the terminals with his spanner and.............'BANG'........acid everywhere.
    Luckily he was wearing sunglasses at the time. Otherwise he was ok after a bit of a wash.
    One of the Exide guys was so concerned with making sure the truckie was ok, he forgot that his own car was parked right next to where it happened. He now has a 'spotty' car.
    The Exide guys said, always undo the earth first to remove a battery, and connect the earth last to fit one.........and watch where you stick your spanner.

    Murray
    '88 County Isuzu 4Bd1 Turbo Intercooled, '96 Defender 130 CC VNT
    '85 Isuzu 120 Trayback, '72 SIIA SWB Diesel Soft Top
    '56 SI Ute Cab


  2. #2
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    I used to heat shrink my spanners etc when working on live systems. DC but not cars.
    Can also buy insulated ones but overkill for what we were doing.

  3. #3
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    Quote Originally Posted by rijidij View Post
    The Exide guys said, always undo the earth first to remove a battery, and connect the earth last to fit one.........and watch where you stick your spanner.

    Murray
    Hi Murray, that’s good advice and standard practice is when working on a vehicle with a single battery, the negative lead is the first lead to be removed before you start to work and once finished, the negative lead is the last to be reconnected.

    On a vehicle with multiple batteries, it is recommended that the negative lead on ALL batteries be removed first and then the positive lead of the battery you are going to work on can be removed safely.

    The reason for removing all negative leads is because most dual battery controllers do not isolate immediately after the ignition is turned off so even though you have disconnected the negative lead from the battery you are going to work on, if anything bridges that battery’s positive lead to earth, there can still be damage caused because the other battery(s) is still live.

  4. #4
    JDNSW's Avatar
    JDNSW is offline RoverLord Silver Subscriber
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    Just a minor amplification to Drivesafe's excellent advice. Disconnect the earth lead from the battery first - this is not always the negative; any pre-67 Landrover is positive earth (originally anyway).

    If you think about it for a moment, when working on the earthed pole of the battery, accidentally shorting it to earth will not cause any problem - and once it is disconnected, shorting the other terminal to earth won't either.

    In the reported incident, the battery, presumably having just been charged, had some hydrogen in the air above it and in the space above the electrolyte. This is quite common to be emitted while charging, but since a hydrogen/air mix will ignite over a very wide range of concentrations, any spark near a lead acid battery is potentially very dangerous, particularly since an explosion in the battery itself is likely to spread acid everywhere.

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
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  5. #5
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    Quote Originally Posted by JDNSW View Post

    In the reported incident, the battery, presumably having just been charged, had some hydrogen in the air above it and in the space above the electrolyte. This is quite common to be emitted while charging
    John

    Another reason why I love my Optima's. AGM is so much safer, and no corrosion on terminals, leads or battery trays.

    Rob W

  6. #6
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    Quote Originally Posted by rijidij View Post
    I work next door to Exide Batteries in Geelong. The other day we heard a loud 'POP', like a shot gun going off. It turned out, a truckie had just bought a new battery and was fitting it to his truck parked out the front. He shorted out the terminals with his spanner and.............'BANG'........acid everywhere.
    Luckily he was wearing sunglasses at the time. Otherwise he was ok after a bit of a wash.
    One of the Exide guys was so concerned with making sure the truckie was ok, he forgot that his own car was parked right next to where it happened. He now has a 'spotty' car.
    The Exide guys said, always undo the earth first to remove a battery, and connect the earth last to fit one.........and watch where you stick your spanner.

    Murray
    I did exactly that about 35 years ago when putting the battery back in an RLHC Bedford, ended up with a large lump above my eye where one of the marbles hit me, but luckily no acid anywhere that caused a problem. Overalls didn't last long afterwards though .


    Martyn

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