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Thread: Stuck tow hitch

  1. #1
    Join Date
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    Stuck tow hitch

    Thought I'd do the right thing and tuck the hitch away while not in use (2010 RRS). Turns out it was in place when the previous owner sold it to us because it's totally frozen. Key turns, stiffly, but not a hint of movement in the lever/toggle. I suspect it's been dipped in salt water on a regular basis.

    Any suggestions other than heaps of WD40 and a sledge hammer, or just leave it?? Even if I got a lock smith or someone to somehow remove the mechanism, is it going to be possible to get that little tongue/pin to budge? I can only vaguely remember what it looked like on our previous D4.
    Now 2016 D4 HSE 'Leo' and Steve the Triumph Speed Twin
    Then 2010 D4 3.0 HSE 'James'
    Then 2010 RRS TDV8 'Roger' w traxide DBS, UHF, Cooper Zeons, Superchips remap
    Then 2010 D4 TDV6 'Jumbo' w traxide DBS
    First love 2002 D2 TD5 'Disco Stu'

  2. #2
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    Lube the key slot & also spray into the chassis where the hitch goes in.
    Get the key to work as best as possible then hit the hitch side to side, not hard, but firm enough to loosen from the dirt & grime that is holding it in place.
    It will eventually work loose.

    Cheers

  3. #3
    DiscoMick Guest
    Yep, had a similar problem when I bought the Defender because the previous owner had left the tow hitch in place when it was rust proofed and it wouldn't move. Oiled it, let it sit and then tapped it with a hammer and block of wood until it moved.

    Sent from my GT-P5210 using AULRO mobile app

  4. #4
    Join Date
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    They are a pig of a design.
    Fitted mine twice.First time perfect,exactly as the book says.
    A couple of weeks ago,took me 30min to fit the bloody thing.
    As Sniegy said,plenty of spray lubricant on the moving parts.Make sure you are pulling the twist knob as you are twisting it.I was getting the tounge 3/4 withdrawn,just not enough to engage it in the reciever.
    Next time I wont even put it near the D4 until its working correctly on the bench.Its also easier to fit minus the reece hitch/ball,especially if you have a stuffed back
    Mine was exposed to aprox 200km of dusty gravel roads on the first use.
    If it happens next time I would be tempted to throw it thru the dealers window
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  5. #5
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    Thanks guys, I'm encouraged to give it a go... Now where's that little plastic plug... 😀

    Sent from my C6903 using AULRO mobile app
    Now 2016 D4 HSE 'Leo' and Steve the Triumph Speed Twin
    Then 2010 D4 3.0 HSE 'James'
    Then 2010 RRS TDV8 'Roger' w traxide DBS, UHF, Cooper Zeons, Superchips remap
    Then 2010 D4 TDV6 'Jumbo' w traxide DBS
    First love 2002 D2 TD5 'Disco Stu'

  6. #6
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    I found on mine that the "tongue" was slightly too long.

    Sometimes when installing it, I could not get the thing to go in quite far enough, and the stainless steel locking pin would not fully engage into the hole it is supposed to sit in - it would only "just" catch the tip of the tapered pin on the lip of the hole - not an ideal situation to be towing with.

    On other occasions, if I did manage to belt the tongue in hard enough for the locking pin to engage properly, the bloody tongue was in so tight that it was very difficult to get the locking pin to release when I wanted to remove the hitch. Much swearing and cursing ensued, together with the use of an FBH.

    To fix the problem, I ground a very slight amount of metal off the top edge of the "tongue" (only the proverbial bees dick - not much more than the thickness of the paint). This allowed the tongue to easily go all the way "home" when installing the hitch, which in turn allows the locking pin to easily engage every time, and release without problems. I have never had an issue with the hitch since - and I use it quite frequently and remove it after each use.

    As LandyAndy said, I also install and remove the reece hitch tongue and ball from the LR hitch separately to reduce the weight being handled.

    I don't use any spray type lubricant on the hitch / locking pin / key lock mechanism at all. This stuff just causes dust to stick in places where you really don't want it. But I do pump a bit of graphite powder into it all occasionally.

    Also don't mean to point out the bleeding obvious - but I assume that you ARE pulling the green "handle" out to the right of the hitch before attempting to rotate it. I have known of more than one person who has been caught out by this, and has just tried to rotate / twist the handle without first pulling it out.
    Cheers .........

    BMKAL


  7. #7
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    Store the hitch

    I have had the hitch out of the car for a month now, and do you think i can get it to fit back in the cubby hole

  8. #8
    Join Date
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    Quote Originally Posted by aus86inch View Post
    I have had the hitch out of the car for a month now, and do you think i can get it to fit back in the cubby hole
    Haha problems I wish I had! The Rrs just has a foam tray under the floor for all that stuff. I remember with the D4 wishing I'd paid more attention the first time I took it out

    Sent from my C6903 using AULRO mobile app
    Now 2016 D4 HSE 'Leo' and Steve the Triumph Speed Twin
    Then 2010 D4 3.0 HSE 'James'
    Then 2010 RRS TDV8 'Roger' w traxide DBS, UHF, Cooper Zeons, Superchips remap
    Then 2010 D4 TDV6 'Jumbo' w traxide DBS
    First love 2002 D2 TD5 'Disco Stu'

  9. #9
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    Quote Originally Posted by BMKal View Post
    .

    Also don't mean to point out the bleeding obvious - but I assume that you ARE pulling the green "handle" out to the right of the hitch before attempting to rotate it. I have known of more than one person who has been caught out by this, and has just tried to rotate / twist the handle without first pulling it out.
    Excellent question, I'd forgotten til I checked the book, still no joy tho

    Sent from my C6903 using AULRO mobile app
    Now 2016 D4 HSE 'Leo' and Steve the Triumph Speed Twin
    Then 2010 D4 3.0 HSE 'James'
    Then 2010 RRS TDV8 'Roger' w traxide DBS, UHF, Cooper Zeons, Superchips remap
    Then 2010 D4 TDV6 'Jumbo' w traxide DBS
    First love 2002 D2 TD5 'Disco Stu'

  10. #10
    Join Date
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    Stuart.I put mine in the vice,pulled and turned the green knob as far as it would turn then put the blade of a small screwdiver behind the green knob to hold it open.Then laid into it with a teflon spray.It eventually freed up.
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

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