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Thread: Replacing alternator

  1. #11
    Join Date
    Oct 2013
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    Ballarat
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    Got every thing ready the fan is a pain run out of time tonight , had a go trying to hold with spanners locking it up but....

  2. #12
    Join Date
    Mar 2015
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    Engadine
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    Unhappy

    Quote Originally Posted by crawal View Post
    Got every thing ready the fan is a pain run out of time tonight , had a go trying to hold with spanners locking it up but....
    As suggested on another forum somewhere, I cut a length of square tube and ran it vertically from the front cross member up to the underside of one of the bolts in the fan. Rotate the fan to lock the tube in place then get your spanned onto the main nut. I had to use a persuasion tool (hammer) to loosen it. Remember it's a reverse thread so you need to loosen clockwise looking from the front. I also needed to trim the end of the tube at the top to allow clearance for the spanner. Once the fan is off its an easy job. You also need a 1/4 socket attachment on a longish bar to lever the tensioner pulley away from the drive belt. There is a square hole on the pull that is for this purpose. Good luck.
    Oztourer

    MY05 TDV6 HSE, Buckingham Blue
    Front Runner Slimline II roofrack and rear ladder, Safari Snorkle, Mitch Hitch, Traxide D3-DU, Bushman Fridge, Icom IC-440N UHF, Hema HN7, Tyredog TPMS, GVIF and reversing camera

  3. #13
    Join Date
    Oct 2013
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    Ballarat
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    Thanks Oztourer, made up a bit of rhs with a small tab for one of the boltd, worked a treat .
    Got the alternator today gen Denso for under $600
    Easy job now to bolt it all up , put on a new belt just to be sure
    Just making a list of what needs to be fixed next...

  4. #14
    Join Date
    Jan 1970
    Location
    Hobart D1 Sydney D4
    Posts
    80
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    Replacing Alternator

    JC
    Are there any reliable telltale signs of a failing Alternator in the D4?

    Cheers
    Mike L

  5. #15
    Join Date
    Oct 2013
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    Ballarat
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    No warning light just came on ..
    Did have some trans error messages , maybe related ????

  6. #16
    Join Date
    Jan 1970
    Location
    Brisbane, Queensland
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    5,778
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    Quote Originally Posted by crawal View Post
    No warning light just came on .. Did have some trans error messages , maybe related ????
    same here
    L322 tdv8 poverty pack - wow
    Perentie 110 wagon ARN 49-107 (probably selling) turbo, p/steer, RFSV front axle/trutrack, HF, gullwing windows, double jerrys etc.
    Perentie 110 wagon ARN 48-699 another project
    Track Trailer ARN 200-117
    REMLR # 137

  7. #17
    Join Date
    Jan 1970
    Location
    Bangor, NSW
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    1,508
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    I had my D4 alternator replaced last year before it completely failed. The sign of failure - was an electronics burning smell - which I believe was the plastic holder that the rectifier diodes are moulded in.

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