2.2.2 Under-floor
A key challenge for the New Discovery (5) was developing an aerodynamic under -floor
with best in class off-road capability and robustness. An aerodynamically efficient
floor is usually achieved by maintaining as much longitudinal flow momentum as
possible as well as managing flow separations. The aerodynamic floor strategy is
presented in Figure 6.
D5-1.JPG
The engine and side under-trays were carried over from previous vehicles sharing this
architecture. The large aluminium transmission under-tray has been clad in a smooth
skin giving an incremental 3 drag count benefit and improving NVH performance. Its
trailing edge has been tuned to slight ly deflect the flow down to create a stable
recirculation bubble at the break-over x-location, thus maintaining flow momentum.
The flow re-attaches onto the exhaust SCR can at the vehicle centreline and onto the
urea and fuel tank cradles as illustrated in Figure 7 a). These protective shields have
been extended to maximise coverage and profiled to ensure minimal stagnation
pressure.
D5-2.jpg
The large radius used on the lower trailing edge of the fuel tank cradle to avoid
grounding was initially adverse for drag, causing the flow to turn upwards in an
unsteady manner. Deflectors have been developed to guide the flow more efficiently
and preventing it from impinging on the sub-frame and suspension arms. This resulted
in a drag reduction of 2 counts.
The heat shield surrounding the spare wheel was optimised to give the required
thermal protection without a drag penalty. For powertrains with a single sided exhaust
muffler, an in-fill tray was engineered to bridge the void between the suspension and
rear bumper.
Eventually, the development of a low-drag wake was achieved by forcing the flow to
separate steadily over time along the y-axis, at the same x-location. At the vehicle
centreline, the heat -shield z-location was optimised to ensure separation at this
location, thus enabling the drag to be insensitive to the presence of the underslung
spare wheel, or its size. Outboard of the centreline, the rear suspension arm trailing
edge was used to force separation as illustrated in Figure 7 b).
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