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Thread: 2011 D4 'Gearbox Fault' warning

  1. #51
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    I just took a few moments to take a look at the engine to help psych up for the weekend and to see if I could see anything else obvious that could do with attention. The only thing that jumped out was some oily reside around the blanking plug on the rear of the intercooler air box and a broken cap on the blanking plug.

    I'll get another if I can find one, but is the oily residue a sign of anything particularly gnarly?

    IMG_4930.jpg

    @Jeffoir, I went ahead and ordered the Territory pump from Jefferson Ford with the 5% discount. Thanks for the tip! I got a message today to say it's on the way.

    Of some concern, soon after 25:05 in his Part 1 video Jugaar mentions he's not confident the Territory pump and the Land Rover pumps are interchangeable despite having the same part number. Helpful videos all the same...

    Part 1: Ford Territory Injector Pump (High Pressure Fuel Pump) Removal, Belt removal Part 1 - YouTube
    Part 2: Ford Territory SZ Diesel High Pressure Fuel Pump (Injector Pump) Installation. Part 2 - YouTube

  2. #52
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    2011 D4 'Gearbox Fault' warning

    Quote Originally Posted by PerthDisco View Post
    I’m pretty confident I got the last brand new genuine one in Australia late last year out of Victoria via a Ford parts reseller ($2200). Everyone else had them on back order but with no resupply time known.

    All the major LR online part’s outlets stock reman. United Fuel Injection in Perth a VDO supplier stock reman.

    I’d like to know how many LR have in stock as they quote them as available ($4300).

    If you watch LR Time Fabian has the hpfp fault which they change for a reman which fails again exactly the same and they then replace with a brand new one. Not a job you want to do twice.

    Old v New





    Here is my original LR pump and the replacement Ford Territory pump.

    They are all good videos and he reuses the tensioner which is interesting.

    If you have not deleted your EGRs the intake will be stuffed with horrible black goo so that’s a good job to clean up.

    The orings on the intake Y are very worthwhile to replace as get hard and goo affected at the manifold end.

    Your biggest thrill will be removing the oil separator which on a LR is 99% impossible.

    You will also experience the plastic wiring harness conduit fracturing into small pieces so constant vacuuming is necessary.

  3. #53
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    Excellent, thanks. Looks like I'll be fine in that case.

    7H2Q9B395CH on the sticker on your pump
    7H2Q9B395CH on the box Jeffoir's came in
    H27Q9B395CH on the Jefferson Ford website - I'll go with TYPO as the explanation

    Genuine Ford SZ Territory/Lion Diesel Fuel Injection Pump

    Only 5 sleeps to go

  4. #54
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    Quote Originally Posted by Bananas View Post
    Excellent, thanks. Looks like I'll be fine in that case.

    7H2Q9B395CH on the sticker on your pump
    7H2Q9B395CH on the box Jeffoir's came in
    H27Q9B395CH on the Jefferson Ford website - I'll go with TYPO as the explanation

    Genuine Ford SZ Territory/Lion Diesel Fuel Injection Pump

    Only 5 sleeps to go
    FORD PART NO: 7H2Q9B395.

    VDO PART NO: A2C59513482. 5WS40273

    LR PART NO: LR017367

  5. #55
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    Re the gearbox fault.

    I'd be doing the HPFP before worrying about anything else.

    The HPFP more wiring properly could cause a myriad of faults, especially when commanded positions aren't achieved..

    Not saying the auto is fine, but you are flying blind on all other faults until the pump is fixed.

  6. #56
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    Thanks again guys.

    Ordered a new belt and tensioner today: LR019115A

    Hopefully the right one:
    DAYCO Timing Belt Kit for Land Rover Discovery 3 & Range Rover Sport TDV6 LR019115

    4 more sleeps.

  7. #57
    BradC is offline Super Moderator
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    Do not pull the pin out of the tensioner until you absolutely have the belt in the right alignment with the pulleys. I didn't and having the belt too close to the housing meant I had to "reposition it" before the covers went back on.
    MY08 D3 - The Antichrist - "Permagrimace". Turn the key and play the "will it get me home again" lottery.

  8. #58
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    Cheers BradC. Good tip.

    Pump ordered late last week. Arrived today. Top marks!

    IMG_4933.jpgIMG_4939.jpgIMG_4940.jpg

  9. #59
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    Good news and seems to indicate new hpfp stock is now in the system.

  10. #60
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    I was terrified opening the box wondering if I had actually bought a remanufactured unit or something altogether different to what I thought I had pruchaced.

    I received a quote from Germax in China and found that they only offer reman units which ended up being the same price landed as the new Territory HPFP from Jefferson Ford.

    Hence my concern opening the box today. When something seems too good to be true...it's usually because it's too good to be true. In this case however it seems the LR gods (who chose to take the form of a Ford today) were playing nice. Thanks again to Jeffoir.

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