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Thread: Isuzu C240 powered Series 3

  1. #261
    Join Date
    Jan 1970
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    Narre Warren South
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    Quote Originally Posted by jerryd View Post
    Hi Colin,
    If you have one could you post a pic of the ignition switch showing which wire goes to which spade please ??

    Mine was vandalized before I took ownership and I have numerous switches and buttons to press to start it It would be nice to put it back to normal at some point but I can see it's going to be a nightmare.
    Jerryd,

    If you PM your email address I'll send the wiring diagrams.

    On a petrol S3 2.25 & 2.6
    Spade 1 has the brown wire connected (should be two brown wires together).
    Spade 2 has a white wire connected.
    Spade 3 has a white wire with a red tracer (stripe).
    Spade 4 isn't used. On a diesel this is connected to the glowplug circuit.


    Hope this helps.


    Regards,

    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  2. #262
    Join Date
    Jan 1970
    Location
    Narre Warren South
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    The steering relay is ready to be re-installed but from the amount of oily dirt on the steering box I need to replace the seal (O-ring).
    Tried to remove the steering drop arm with a 2 legged puller with no success so I milled out the opening in a cheap Pitman Arm puller and will try that when it stops raining.
    The link arm between the drop arm and relay has been repainted and new boots fitted to the joints (which were greased).

    Looks like the steering column needs to come out next....


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  3. #263
    Join Date
    Jan 1970
    Location
    Narre Warren South
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    Drop arm removed.




    Then removed the steering wheel, indicator switch etc. Had to remove the brackets the steering box bolts to to allow enough room to get it out under the wing.

    Steering box & brackets removed.




    Steering box pulled out from under the wing.




    Steering box seemed OK so the oil was drained and the sideplate removed.




    Pulled the shaft out and fitted a new O-ring, the old one was hard and had flattened.

    Ready for the sideplate to be refitted.




    Used a new gasket and some Permatex No2, will adjust the steering backlash when it's re-fitted to Wallit.
    Brackets & steering box painted, will re-fit during the week.



    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  4. #264
    Join Date
    Jan 1970
    Location
    Narre Warren South
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    Managed to find time between visiting Trash & Treasure markets & collecting youngest son from Cub camp to get a bit more done.

    Here is where the column fits back in. The rubber seal in the bulkhead has split but unless I remove the dash at some point in the future it can stay as it is for now.




    Steering column & brackets back in after fiddling around with spacers etc.




    I greased up the steering relay and also greased the hole in the chassis. Hopefully I don't have to remove it again in the future but it should come out easily if needed.
    New mounting bolts were used because the originals were a bit tired, I greased these as well.




    Steering wheel, indicator switch & ignition switch re-fitted. Just need to de-rust the battery tray and air filter housing.



    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  5. #265
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
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    Saturday spent cutting the grass, cleaning cars etc.
    Sunday.....rained most of the morning.

    Managed to de-rust the air cleaner and the frame it sits in. Air cleaner painted frame to follow.





    Getting close to pulling the wings off, still need to find some better replacements because there are a number of cracks as well as the dents to contend with. Either that or find someone who can weld aluminium.



    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  6. #266
    Join Date
    Jan 1970
    Location
    Narre Warren South
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    Advert for replacement wings posted http://www.aulro.com/afvb/showthread...97#post2016297

    If nothing turns up then I'll have to practice my panel beating and then track down someone who is prepared to weld up the holes & cracks.


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  7. #267
    Join Date
    Jan 1970
    Location
    Narre Warren South
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    Air filter painted, topped up with oil and fitted back in its frame ready to re-install




    I noticed that the clips that hold the filter together have changed over the years.
    This is from Wallit.




    This is from a SIII diesel I parted out.




    At some point they changed to a wire clip.
    The wing nut on the frame that holds the filter assembly in place is 1/4"BSF thread and the nut that holds the top on the filter is 3/16"W.


    We've had some excitement at home recently.
    I found a few dead frogs under the trees behind the house and guessed a bird had dropped them (Herons often roost in the trees and there is a wetlands just down the road).
    Turned out to be a pair of Tawny Frogmouths with three young.




    Mum and Dad are each side and the three young are in the centre.



    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  8. #268
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
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    With all the rain we've been having in VIC and the fact that Wallit has to be worked on outside I haven't done much for a while.

    I got an industrial walking foot sewing machine a while ago (for uphostery work and saddles for rocking horses). I want to move it inside but SWMBO wasn't happy about the rust on the stand so I've been cleaning it up & painting so that it looks acceptable.

    It's a Singer 42-5 which was apparently for "stitching automobile and carriage tops, wagon covers, horse blankets & heavy textiles". The previous elderly owner used it for 30+ years making hoods for veteran vehicles.





    I 'dated' it tonight via a Singer website. Manufactured in 1922 !
    I think spares might be a problem so I'd better be careful using it.


    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  9. #269
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
    6,795
    Total Downloaded
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    Tawny Frogmouth update

    Two of the young Tawny Frogmouths are flying, one looks much smaller than the others and is staying put.

    Here are the two that are flying, alongside one of the parents.






    The other parent & the small youngster are in a position where they are difficult to photograph.



    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

  10. #270
    Join Date
    Jan 1970
    Location
    Narre Warren South
    Posts
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    The Tawny Frogmouths have flown the nest and it's time to get back to Wallit.

    I need a pair of wings (mudguards) because of cracks in the existing panels, plus they need a fair bit of panel beating. The alternative is to find someone who can alloy weld the cracks & holes.
    The car does vibrate a lot at tickover so I'll have to check the engine mounts. Maybe the Land Rover ones aren't suitable for the Isuzu because it looks like the cracks in the wings could possibly be due to the vibration.

    Hopefully I'll get time tomorrow to get the wings off along with the front panel. A new radiator came with the car so I'll fit that and get the aircleaner back in place (after de-rusting & painting the battery tray).

    As soon as I have either replacement wings or the old ones fixed up I can order some paint. One door is ready to paint the other needs to come off and get repaired (I have the repair panel ready).
    Upper door hinges need to be painted, I got a new set with the 'Defender mirror kit' I sourced from the UK some time ago.



    Colin
    '56 Series 1 with homemade welder
    '65 Series IIa Dormobile
    '70 SIIa GS
    '76 SIII 88" (Isuzu C240)
    '81 SIII FFR
    '95 Defender Tanami
    Motorcycles :-
    Vincent Rapide, Panther M100, Norton BIG4, Electra & Navigator, Matchless G80C, Suzuki SV650

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