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Thread: New oil leak

  1. #11
    Join Date
    May 2008
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    Got the new bits yesterday (thanks to Ray and Cathy at Canberra Motor Works).

    Now just got to get more oil, and wait for the weather to ease up a little so I can hit the engine with de-greaser and the Gerni. Then take the car for a run and see where the leak is.

    Ray made a good suggestion of checking the engine breather for blockages. If it can't breathe, it will build up pressure and push air/oil out wherever it can...

    Will post some pics of the new bits later for reference... here they are:
    rubber-ish sump gasket with locating lugs


    one of the locating lugs


    Sump bolt (1 of 14?) with thread goo




    Cheers, Paul.
    Last edited by PaulP38a; 29th September 2012 at 10:18 PM. Reason: updated with photos
    My toys, projects and write-ups at PaulP38a.com

  2. #12
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    May 2008
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    So, I de-greased the bottom of the engine, topped up the oil and took the Rangie for a run to get the engine warm. When I got back and looked underneath there was no sign of an oil leak. Maybe I didn't run it long/hard enough.
    Let the engine cool down for about 20 minutes, then jacked up the front with a high-lift jack and drained the oil. With the sump removed, I could still see no obvious source of leakage as it was all pretty filthy


    Only the three nuts at the front of the sump had washers, and they look to be reusable. None of the 14 bolts had washers.

    Dirty at the flywheel side but no pools of oil.


    Both of the vertical bolts at the transmission end had plastic/rubber sleeves (you can see a bit of one in the pic above) which are now destroyed. Is this a problem, or can I just put a dab of gasket goo on the bolts when I put them back?

    Spent a couple of hours giving the sump a good clean with de-greaser, WD-40 and a selection of scouring brushes. Cleanest it has been under my ownership




    See the notch in the bottom of the bellhousing in the pic below? I guess that is supposed to be open to allow water/oil to drain out? I don't remember seeing any plug in there.


    Tomorrow I will clean the mating surfaces on the engine side and put it back together...
    My toys, projects and write-ups at PaulP38a.com

  3. #13
    Join Date
    Aug 2007
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    Hi Paul
    the three nuts at the front end require washers to prevent galling. The bolts are flanged for that purpose. Mine had no plastic sleeves etc on the two vertical recessed bolts...it's the first time I suspect they'd been removed.

    You appear to be missing a rubber "bung" from the rear wall of the sump (photo 2 -RHS).

    I put a very small dab of antiseize under the flange of each bolt and then, using a 13mm socket on the end of a 1/4" drive extension bar attached to a 12V drill on minimum torque setting, drove the bolts home in rough sequence..they barely touched before the drill clutch kicked in. I then tightened them up to spec. in two steps in the 'RAVE' sequence. It saved a lot of time!

    (Have had to put the rest of the job on hold for the next 4 weeks: the heads are on but the whole engine is now wrapped in polythene sheet and gaffa tape)

    Like I mentioned previously, keep an eye on the health of the seals under the flanges of the cross drilling bolts just above the lip of the sump... am sure some of mine are 'weeping' ever so slightly from there...
    cheers
    MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
    2020 Subaru Impreza S ('SWMBO's Express' )
    2023 Ineos Grenadier Trialmaster (diesel)

  4. #14
    Join Date
    May 2008
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    Thanks Hoges. Both rubber bungs are accounted for, the other was already removed.
    Studying my own photos closer last night, I suspect the leak may have been at the gasket at the bell housing. Will know soon enough if it returns.
    That sucks having to leave yours for four weeks. So close...

    Cheers, Paul.
    My toys, projects and write-ups at PaulP38a.com

  5. #15
    Join Date
    Aug 2007
    Location
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    Don't forget the thin bead of RTV across the bell housing / front cover joins!!
    cheers
    MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
    2020 Subaru Impreza S ('SWMBO's Express' )
    2023 Ineos Grenadier Trialmaster (diesel)

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