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Thread: Rangie UTE Conversion

  1. #51
    Join Date
    Jan 1970
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    Warburton, Victoria
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    how did you get the tube to bend???

    Please tell......

  2. #52
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    Jan 1970
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    Quote Originally Posted by sclarke View Post
    how did you get the tube to bend???

    Please tell......
    Think they got this bloke out of his cage.

    Quote Originally Posted by abaddonxi View Post
    Mandrel bent exhaust.



    Mandril












    How do they make them do it?

    Peanuts?

    Bananas?

    Someone explain this to me.


    Cheers
    Simon








    Not much going on here.

    BTW lovely bit of work on the ute.

  3. #53
    Join Date
    Jan 1970
    Location
    Melbourne
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    Quote Originally Posted by sclarke View Post
    how did you get the tube to bend???

    Please tell......
    That was the easy bit. I was not sure it would work but Mick had complete faith in his $100 tube bender.

    All we did is marked up the length of 50x25x2 RHS into 5 equal sections then using the el cheapo tube bender gave each section the same amount of pumps on the bender until we had the right shape. It worked really well.

  4. #54
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    Jan 1970
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    Melbourne - Eastern sector
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    Quote Originally Posted by sclarke View Post
    how did you get the tube to bend???

    Please tell......
    What he said

  5. #55
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    Jan 1970
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    Warburton, Victoria
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    Sweet..... good Job Chappy's

  6. #56
    Join Date
    Jan 1970
    Location
    Box Hill, Victoria
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    How does the roof fit with the steel??

    Hard to tell from the photos but did you bend it in both planes or just y?

    Dave.

  7. #57
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    Jan 1970
    Location
    Melbourne - Eastern sector
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    Quote Originally Posted by DaveS3 View Post
    How does the roof fit with the steel??

    Hard to tell from the photos but did you bend it in both planes or just y?

    Dave.
    Roof fits ok would have liked to use original mounts but it was to weak. Just bent it in Y will drill holes in bottom of brace for the rivet gun head then 5mm holes for rivets and some sikaflex should hold it down and the rest of the screw mounts stay the same.

    Mick

  8. #58
    Join Date
    Jan 1970
    Location
    Melbourne - Eastern sector
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    Day 12

    Back to work tomorrow :x :x :x :x :x :x

    didnt do much today apart from clean up some areas and finished one side of the back panel to cover the hole where the wheel arches once were.

    roof brace finished



    Mount for rear brake lines... (it's water not brake fluid)



    hole in back panel....



    All gone!



    Mick

  9. #59
    Join Date
    Jan 1970
    Location
    Melbourne - Eastern sector
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    Day 13

    The Final Build!!!

    I did make it to the engineers yesterday huge thanks to Matty!!
    He was pretty happy with my workmanship. He wanted me to add in another bit of RHS directly below the C pillar (pic 2) and a bit of plate inside the cab (pic 3) and that was it!!!

    So here we go again.....



    Wheels off this time as it wont go back to the engineer till it's finished!!!



    Change 1 - this will cover that hole and add more strength to the rear hoop....




    Change 2 - vertical section of RHS will tie the C pillar into the rear outrigger instead of relying on just a bit of folded flat plate....

    Ran out of gas at 4:30pm today so will get new bottle in the morning and finish of the cab. I am also using Sikaflex-252 along with 4.8mm steel rivets along with a small amount of welding to hole most of the cab together (if anyone cares)

    Mick

  10. #60
    Join Date
    Jan 1970
    Location
    Gilderoy, Victoria
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    Looks good Mick.

    Have you fixed yer front diff yet?
    Cheers

    Mick

    1999 Land Rover 110 Defender TD5 Cab Chassis
    1985 Land Rover 110 County 4.6 EFI V8
    1993 Track Trailer camper

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