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Thread: My 1955 86" rebuild.

  1. #241
    Join Date
    Jan 1970
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    1st coat of DBG.

    I think my paint is going off, this morning I opened the can and it appeared to have a slightly thickened skin on top?, anyway I stirred it around fairly well, added some thinners and thought what the heck, I can use it as a first coat

    as you can se it is a tad flat in the finish, never mind a couple of coats won't hurt, maybe it will help preserve the door skin against electrolysis, cheers Dennis

  2. #242
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    Rivets

    A bit of a mixture today, needed to sort out some things for my other engine rebuild, then rubbed one of the door skins that I had painted yesterday, then onto the more serious work of undoing what some one in the past has done to the tub floor.
    The wheel box arches had 3 spots where 2 rivets had been inserted, most likely to stop further deterioration of the support angle brackets up under the wheel arch, shame they didn't know about C'sk rivets in the first place

    with all offending rivets removed, I turned my attention to the rivets and screws (gutter bolts) that had been inserted through the floor to stop the steel supports from rattling, bloody hell, all you needed to do was replace the 3/16" rivets, anyway I will have a neat pattern of C'sk rivets across the floor, anyway once painted I intend to have a rubber matt in place

    well it looks like a storm outside, so I have packed up for the day, cheers Dennis
    ps the Country Music Chnnel is on about 6k's away, they could be in for a wet evening LOL,,.

  3. #243
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    I did a quick experiment with the DBG paint that I have, I mixed equal volumes of thinner/paint and give it a try, here is the outer guard with it's first coat of DBG

    in the image it looks like the rear top has been missed, it's only a reflection off the house, one of the door skins copped it's second coat

    my good wife has allowed me to sit it inside the house, to minimize dust etc, anyway no more painting today as I have run out of hardener, cheers Dennis

  4. #244
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    Hi Dennis, Just one Question . What filler do you use on your Alum. Brand & is one that has alum filings mixed in it. I am asking for a friend who is about to start on the body of a ex RACQ 80".
    Thanks Wayne

  5. #245
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    I have fitted the RHS door skin to it's frame without any difficulties, here it is with the 4 solid rivets in-situ

    the door skin is slightly thicker than the original, it is 1.2mm, I need to dolly the folded edges down using a heavy soft faced hammer and a flat panel dolly, anyway that was a small part of my day LOL cheers Dennis

  6. #246
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    Well now I should be able to try and start the engine

    it has been to Otto instruments Qld, the image does not do it justice.
    The wet weather had put paid to any ideas I might have had regarding painting panels etc, anyway hopefully I can get into it between showers, cheers Dennis

  7. #247
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    Quote Originally Posted by Dinty View Post
    Well now I should be able to try and start the engine

    it has been to Otto instruments Qld, the image does not do it justice.
    <<snip>> cheers Dennis
    Dennis,
    great work as usual..

    Out of interest, what condition was the guage in before?
    and can you give me a ballpark idea of what it cost to get done please

    cheers

    hope the spin up goes smoothly (although I expect no less from your work!)
    (REMLR 235/MVCA 9) 80" -'49.(RUST), -'50 & '52. (53-parts) 88" -57 s1, -'63 -s2a -GS x 2-"Horrie"-112-769, "Vet"-112-429(-Vietnam-PRE 1ATF '65) ('66, s2a-as UN CIVPOL), Hans '73- s3 109" '56 s1 x2 77- s3 van (gone)& '12- 110

  8. #248
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    Here is an image of the instrument as sent to Otto's

    the temp capillary gauge had lost it's Ether and did not work, the Oil pressure gauge did work and was reasonably accurate, but anyway I asked them to go right through it and they did.
    The cost was $187.00 for the instrument repair/calibration etc and $11.00 return postage, + $7.00 postage to get it there, it took approx. 3<>4 weeks all up, I suppose that depended on how much work was logged in before mine, I'm quite happy with the result, cheers Dennis

  9. #249
    OverlandByLR Guest

    Hi

    Hi Dennis
    Excellent work
    Been reading thread for awhile.
    Please remember to video the first engine start.
    the first start is a great moment.
    All the best
    Kc

  10. #250
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    Jan 1970
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    One step forward, two steps backward LOL. Well that's how the day went, as I said a day or so back, I was close to being able to start the engine, well all that went out the side door today.
    I fitted the brass adaptor for the temp capillary gauge, then went to fit the capillary bulb, wrong!, it is too long, as it hits the thermostat. So armed with that, I rolled some cloth tightly and plugged the hole, meanwhile I started to fill the engine/radiator with water, only to find it leaking badly from somewhere around the water pump??, I don't think it's the seal in the pump, but who knows at this stage, not me that's for sure, so I decided to do something else.
    I will get my head around the issue with the cooling system leaks, but I needed to mount the extra instrument panel, so out with the right gear and get into it, but first of all I had to retrieve the panels from storage

    and find the 2BA screws needed for the main inst/panel in this box of stuff

    and low n behold when I opened the box they were on top LOL
    this is where the extra panel will fit

    First of all fit the main inst/panel so you can check the alignment of the aux/panel, mark carefully and drill the holes, we are using 2BA Pan Head screws just like the rest of the dash screws, so to give them a little clearance on the threads I drilled the hole last with a No11 drill, that should give the threads about 2<>3thou clearance making it easier to fit/unfit without damaging the threads

    next task is to work where to cut the hole for the hex nut on the capillary bulb to pass through the bulkhead, carefully mark the spot, double check before drilling. I use a air conditioners fitting tool for cutting holes, it does a neat job every time, here is the tool

    the hole has to be enlarged to 3/8" to allow the threaded rod to pass through, then fit the cutting tool,

    and screw it in, sometimes you have to use a adjustable spanner to turn the threaded bar, but it does cut

    in no time at all

    leaving a neat 1" hole. The edges will need a touch of DBG on them next time I have paint mixed, this is what happens to the metal that is removed

    I trial fitted the panel with the gauge in it

    The aux/panel has a 2 spacers fitted on the 2BA screws

    they are made of aluminium, this will stop some-one in the future over tightening the screws and buckling the panel, as is what happens to an awful lot of them, anyway that was part of my day, cheers Dennis
    ps tomorrow I will shorten the oil pressure line and connect to the gauge, fill the sump with oil and crank it over to get oil pressure without starting the engine, wish me luck LOL

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