First thing would be to check that the bush you removed is the same size as the one you are fitting - the size did change, but I thought it was to a bigger one on Series 3.
It is possible that the bush you are fitting is undersize, but the other possibility is that the it has at some time had a nylon bush in that has worn the tube, or it has been excessively sanded to remove rust or damage on a previous occasion.
If it nearly fits, and the new bush is the correct one, my personal solution would be to put a tin shim between the bush and the chassis tube.
John
JDNSW
1986 110 County 3.9 diesel
1970 2a 109 2.25 petrol
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