G'Day,............
I want to do a "Spring Over Lift",put the Diff's under the springs like they do on Hi-lux's.Has anyone done it and how hard was it to do,what am I looking at.????????
Just a general opinion please.
Thanx Tonestar.
I've done it and describing difficulty is a relative thing.
I really wouldn't use series axles to do a SOA (Spring Over Axle) conversion. I think that you'll find it too narrow. Even standard I think that they're too narrow.
Anyway, I did mine with Toyota Hilux axles. This is on 31's (measuring 30")
This pic is on 38's (measuring 36")
The front axle just bolts in with some flexing of the springs.
The steering will connect up to the relay using a LR steering link. At the axle (PS) I made up whats called a X-over steering link and reamed to accept a LR ball joint instead of a Toyota one. If you need one of these I'm happy to swap you for a standard one as I'm no longer running a SOA setup. The keeps the steering link relative flat to prevent bumpsteer (ie so it drives straight over the bumps) It's different to the Toyota ones as the top arm is relatatively flat so that it clears the chassis.
The rear
Weld in perches and put the axle in. You would run the lower plates on the opposite side to mount the shocks properly. Like the front you will also have to drill the plates to accept thicker U-bolts.
I never completed it but here are the problems:
Front tail shaft clearing the Xmember - scallop the Xmember
SWB angle on rear tailshaft - high flex unis, but will vibrate
Duel front brake hoses - Run Hilux brake MC onto Series 3 pedal
Centred rear diff - use a Bundera rear diff which has an offset centre.
There are of course other things which you'll need to do to make it work such as brake lines, new shafts, revised upper shock mounts, shocks etc.
In the end, I coiled it and brought it out to 100" which I think will be a minimum length - so if its a shorty I wouldn't bother. I scrapped it in the end due to a chassis problem (rust)
On 37's and 100" with coiled rear.
The SOA does give more scope for suspension articulation though.

Cheers
Slunnie
~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~
If you are planing this horrible excersise id do as simon has done and remove some spring packs so it allows the axle to articulate in both directions

You'll also then need to add an anti wrap bar of some descript to prevent the axle from twisting.
In all honesty, when I started the construction of Ute2 which I'm building now it was very much a hindsight vehicle being built with what I learnt and what I knew it needed to do to perform in the bush. The new setup for suspension is a slight lift 2-3", front and rear axles move rearward by about 40-45mm (tyres to clear headlights) with LandCruiser springs to fit 37's, Landcruiser axles for width and strength and make the body work suit. I also think the SOA conversion will be not very nice to drive, not only due to body sway, but also the driveline vibrations which you'll get. It'll look really cool though. SUA is just a lot more stable and easier to do generally. The ride height difference is that SOA will give about 6" lift and the SUA will up to about 2-3" lift. The SOA will give more articulation but I think you can get some similar results for the same level of fabrication with SUA with the added advantage of stability.
Cheers
Slunnie
~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~
the easy way is to find a rolled coiler that has straight axles...
cut out the suspension mounts dummy the axles into position, mount the linkages mount the brackets then weld up the mounts to suit.
then cut your propshafts to length (or stretch them) and sort out the brakes.
Dave
"In a Landrover the other vehicle is your crumple zone."
For spelling call Rogets, for mechanicing call me.
Fozzy, 2.25D SIII Ex DCA Ute
TdiautoManual d1 (gave it to the Mupion)
Archaeoptersix 1990 6x6 dual cab(This things staying)
If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
If you think you're in front on the deal, pay it forwards.
It can be as easy or difficult as you want really.
For the rear I bought lower link mounts and welded them onto the axle. Used Nissan Patrol rings and bushes for the lower links and set these into the original leaf spring mounts. For the A-Frame I made a Xmember and bolted this in using a factory A-frame, and them fabricated a Ball joint mount perch onto the top of the axle and used a ball joint mount from a Salisbury onto the perch. The lower spring perches are just D1 units sitting on top of little RHS risers which are welded to the axle. The uppers in that pic is just RHS welded to the chassis with another axle D1 spring perched welded to it, but dont do that! I also have spring perches which were cut off a bent D2 chassis. Shocks were mounted using an aftermarket axle shock mount. The chassis was scrapped after this due to rust. If you want to simplify it and are not chasing loads of articulation, then I would also recommend running D2 front radius arms from the bottom of the chassis to the axle and a panhard rod setup. Relatively easy and simple brackets to make or cheap to buy.
I can't comment too much on putting the series body onto a RRC chassis, but there are quite a few people that also recommend this. Its not how I'd do it, but each to their own.
Lower link mounts:
Lower Links from axle to chassis fixed spring mounts:
RHS risers to plate and then Salisbury A-frame mount. Note also lower links to fixed leaf mounts.
I haven't got a pic of the crossmember. Also, don't do the spring perches as above!
Cheers
Slunnie
~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~
You have to forgive me...I'm new to Landy's.........so can you tell me what D1 - D2 means please.And also its only the Rear End you made Coil,
how does the Front End behave with coil Rear End when articulating..???
and how did you get the Front up so high to match the height of the Coils in the Rear when the Front is still Leafs....???
Much Appreciated
Tonestar.
G'day Tonestar,
Sorry about that. D1 and D2 just means Discovery series 1 or Discovery series 2. It was only the rear that was coiled too. I'm just looking spring the front of Ute2 now and if it goes ahead I will just do the same setup as the front of a Discovery 2. To bring the front ride height up to match the rear, it was done purely through the SOA conversion as detailed above which brings the ride height up by about 6", and then with the coilds, I had a heap of them to select from, and just chose the softest ones. I never drove it, but in terms of matching the articulation it looked like it was ok. If I allowed the rear to dislocate the spring (ie the spring comes loose) then I could only lift the rear by about 10" if I remember correctly and the whole rear end would just lift up with the vehicle remaining flat. When I strapped the axle to simulate the limiting action of the shock then it started to articulate fairly well, and the also allowed the rear suspension to force the front suspension to work. Here are the pics:
Ahhh ok sorry. I've created some confusion
The Original vehicle was this IIa 88":
Which was SOA converted onto Hilux axles which was this:
Which was then converted into a cab only and coiled at the rear with a 100" wheelbase which looked like this:
After this the above vehicle was cutup and scrapped due to rust in the chassis.
Ute2 was a completely different vehicle and is the current truck
This one started as a mustard SeriesII ute at 109"
It remained SUA and at 109" but with Toy axles, brakes, steering etc. This is how it looked about 1 year ago. I'll get some more pics of it over the next couple of weeks while I'm working on it.
Ute2 is how I would do it all to be honest (well, that what I'm currently doing). There is still a lot more to happen but I think it will be a much better setup.
You can see the build thread at:
www.slunnie.com :: View topic - Ute2 Reincarnation
and the build pictures are all at:
www.slunnie.com - Ute2 Reincarnation
I'm not sure who's been watching it, but the thread has had just under 7400 views, so there seems to be some interest.
Cheers
Slunnie
~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~
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