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Thread: Steering Relay Unit Bolt Needed

  1. #1
    C00P Guest

    Steering Relay Unit Bolt Needed

    G'Day Folks,
    Anyone out there got a Series III steering relay unit that is surplus to requirements or worn/damaged beyond repair?
    I'm after one of the small bolts that secure the top cover to the relay unit. I've managed to bend one of mine (don't ask how- it's too embarrassing) and I need a replacement.
    Happy to pay for it and the packing and postage (it isn't very big).
    Cheers,

    Coop
    Landyrelaybolt.jpg
    It's the little bolt sticking up at the front.

  2. #2
    JDNSW's Avatar
    JDNSW is online now RoverLord Silver Subscriber
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    Aren't they just a 1/4" UNF bolt? Could be BSF, but either way these are available, UNF from any fastener supplier, BSF from specialist suppliers.

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  3. #3
    C00P Guest
    Quote Originally Posted by JDNSW View Post
    Aren't they just a 1/4" UNF bolt? Could be BSF, but either way these are available, UNF from any fastener supplier, BSF from specialist suppliers.

    John
    Thanks John- I'm still on a steep learning curve- haven't noticed it getting any shallower yet.
    Didn't know what they were- figured they might have been specific to the Landrover (ie a specialty part).
    Will try the specialty fastener place. The only spanner I could find that was a good fit was a 1/8" Whitworth, so perhaps its BSF.
    Regards

    Coop

    Aargh! Having cleaned the crud off the top, find it stamped "BSF" <blush>. Promise I'll look more closely in future!
    Last edited by C00P; 26th November 2011 at 09:11 PM. Reason: Add new info

  4. #4
    JDNSW's Avatar
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    Quote Originally Posted by C00P View Post
    ........ The only spanner I could find that was a good fit was a 1/8" Whitworth, so perhaps its BSF.
    .........
    Actually, in my experience, the standard spanner size for 1/4" UNF and BSF is actually interchangeable - i.e. you can use 1/8"BSW or 7/16" AF. A bit of digging shows that they are actually slightly different;

    1/8" BSW bolt head size 0.445-0.438", 1/4"UNF bolt head size is 0.438-0.428". For completeness, an 11mm spanner at a nominal 0.433" will also usually fit.

    From these dimensions it is obvious that how good a fit you get will depend on where within the allowable tolerance of the bolt the size falls, and also how close to the allowable minimum the spanner opening is.

    Note that the BSW threads and spanner sizes were the first standard established anywhere for these in the middle of the nineteenth century. BSF is essentially the same as BSW, but with the TPI and hexagon size for the next smaller BSW. During the 20th century, principally as steel replaced iron for fasteners, BSW bolts and nuts usually went to the smaller size as well, so it is today uncommon to find BSW bolts and nuts that need a spanner the size of the BSW standard.

    America went their own way in the late 19th century, and developed NF and NC threads, which use a different thread profile and TPI to BSW and BSF, although TPI is the same in most sizes between NC and BSW (except 1/2"). After WW2, those countries using imperial measurements, mainly UK and USA, developed a unified thread standard, giving UNF and UNC. These are based on NF and NC but with a modified thread profile.

    The first Landrovers used BSF and BSW threads (and occasionally others) with small body and electrical fittings using BA (BA is a late 19th century British metric thread used even today for some precision work - only in small to very small sizes).

    With the introduction of the Series 2 in 1958 (possibly even earlier) the conversion to UNF instead of BSF started (I am not sure that UNC ever got used - there is little BSW anyway). This progressed gradually to the end of Series production. Parts that remained unchanged kept BSF, and it would seem the steering relay is one. Another one is the hubs, where the holes for the drive flange bolts are BSF.

    Towards the end of Series 3 production, the conversion to metric threads started, particularly with the five bearing engine (virtually unknown in Australia). So you have a real mix of threads on these - and with the interchangeability of assemblies between Series Landrovers, the same could apply to any Series Landrover.

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  5. #5
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    I just checked one of the bolts as I have a steering relay dismantled whilst waiting for parts to rebuild it!
    The bolt shank is 1/4" BSF (26 tpi) and 5/8" long but has the smaller size 1/8 WW head on it instead of the usual 3/16 WW, possibly for clearance. You could try a standard size 1/4" BSF bolt and check that it does not obstruct the movement of the steering arms and you are still able to get a spanner or socket onto it. It may pay to ensure the bolt you use is only 5/8" long so that it does not foul any of the moving parts inside the relay box.

    Cheers, Mick.
    1974 S3 88 Holden 186.
    1971 S2A 88
    1971 S2A 109 6 cyl. tray back.
    1964 S2A 88 "Starfire Four" engine!
    1972 S3 88 x 2
    1959 S2 88 ARN 111-014
    1959 S2 88 ARN 111-556
    1988 Perentie 110 FFR ARN 48-728 steering now KLR PAS!
    REMLR 88
    1969 BSA Bantam B175

  6. #6
    C00P Guest
    Quote Originally Posted by mick88 View Post
    I just checked one of the bolts as I have a steering relay dismantled whilst waiting for parts to rebuild it!
    The bolt shank is 1/4" BSF (26 tpi) and 5/8" long but has the smaller size 1/8 WW head on it instead of the usual 3/16 WW, possibly for clearance. You could try a standard size 1/4" BSF bolt and check that it does not obstruct the movement of the steering arms and you are still able to get a spanner or socket onto it. It may pay to ensure the bolt you use is only 5/8" long so that it does not foul any of the moving parts inside the relay box.

    Cheers, Mick.
    THanks Mick,
    My source may not have a 5/8" bolt (doesn't list it in his catalogue) so I'll probably get a 3/4" one and cut it short. Thanks for the info- I'll take this with me when I visit the man to collect a replacement.
    Regards

    Coop

  7. #7
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    Sorry Coop, been busy with work and haven't been on/didn't see your message. Even if you have got something and want one that looks just the same, you are more than welcome to pop around and grab one of my wreck. Sent a PM with phone number etc.

  8. #8
    C00P Guest
    Quote Originally Posted by Craigb View Post
    Sorry Coop, been busy with work and haven't been on/didn't see your message. Even if you have got something and want one that looks just the same, you are more than welcome to pop around and grab one of my wreck. Sent a PM with phone number etc.
    Thanks Craig, will be in touch as soon as "Sandy" is back on the road.
    Cheers,

    Coop

  9. #9
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    JD, BA threads were adopted by the British Association for the Advancement of Science in 1903 after first being considered in 1884. It originated in Switzerland as the Thoury thread, probably why it is metric.

    Long time ago the use of 0 BA was discouraged to be replaced by 1/4" BSF. 0 BA is virtually identical to M6 x 1.0 other than thread angle. M6 x 1.0, 1/4" BSF, 1/4" BSC, and 0 BA will generally screw together but it is definitely not wise to mix differing thread angles. BSW/BSF is 55 degrees, BSC is 60 degrees, and BA is 47 1/2 degrees. Such mixing results in crushing of the thread crests, inability to maintain correct torque value, and a self-loosening effect. People commonly mix NC and BSW as the pitches are the same except for 1/2" and thus screw together. I am regularly told by people who should know better that BSW and NC are "the same". They are not so don't.

    "Unification" occurred in 1950/51 when Britain and Canada decided to "unify" their thread systems with the USA. The Yanks rarely use the U as they didn't unify with anybody. They just carried on using their own systems.

    BA threads are usually found in electric apparatus and instruments, and small fasteners below 1/4" on British machines. The thread pitch is 0.9 x designating number. The last British Standard for BA is dated 1951. The BA system is considered obsolete and should no longer be used.

    Nowadays most commonly used in repair and restoration, BA taps and dies are relatively expensive no doubt due to small demand and thus limited production. The tools seem to get exponentially more expensive as the size reduces.

    Bruce Gardner, B.S.F. Bolts in Melbourne 0408 056 255 has good stock of many sizes including some left hand.
    URSUSMAJOR

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