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Thread: Series III clutch pedal solid

  1. #1
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    Series III clutch pedal solid

    Hi team

    I was poking around my ‘77 series III 88” which I was given this time last year. It is a bit of a mess having been used for beach fishing for years and the chassis is literally falling apart. The guy I got it off said he drove it regularly around his farm until a couple of years before I picked it up. He inherited it from the ‘fisherman’ when he bought the farm.

    I have got the petrol engine running without too many problems but today I tried putting the clutch in and the pedal was solid. There is fluid in the master cylinder. I have not had a look at the slave cylinder.
    I can select gears (the gear stick is very sloppy) including low range. Short of pulling the gearbox out to investigate which I will have to at some point but don’t want to do just now as I don’t have a job so not sure if I will be able to keep this vehicle, what are other likely causes of this problem?

    Thanks in advance...
    Cheers
    Travelrover

    Adventure before Dementia

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  2. #2
    Homestar's Avatar
    Homestar is offline Super Moderator & CA manager Subscriber
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    My guess would be the slave is rusted solid. Was the same on my series 3 when I got it - pulled both the master and slave, cleaned them out (was hard work getting the piston out of the slave but soaking it and driving it back into the unit eventually freed it up. Put it all back together and it worked well enough to drive it around for a bit.

    That’s assuming you don’t want to spend any money on it. Pull them out and have a look, easy job, nothing to lose.Series III clutch pedal solidSeries III clutch pedal solid
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

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    JDNSW's Avatar
    JDNSW is online now RoverLord Silver Subscriber
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    As above - my guess would be the master cylinder is seized (or both), but you can check this by opening the bleeder on the slave.
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

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    Thanks Homestar

    That was pretty much what I suspected. If I can at least manager to get that free it will be easier to move. I want to move it to another shed so I can strip it. I found a replacement chassis but again nothing going to happen till I get an income.

    The rear brakes don’t work as the rust has destroyed all sorts around the rear.
    Cheers
    Travelrover

    Adventure before Dementia

    2012 Puma 90 - Black
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    Thank JDNSW

    Certainty worth a go.
    Cheers
    Travelrover

    Adventure before Dementia

    2012 Puma 90 - Black
    1999 Td5 110 Ute - White
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    Quote Originally Posted by Homestar View Post
    My guess would be the slave is rusted solid. Was the same on my series 3 when I got it - pulled both the master and slave, cleaned them out (was hard work getting the piston out of the slave but soaking it and driving it back into the unit eventually freed it up. Put it all back together and it worked well enough to drive it around for a bit.

    That’s assuming you don’t want to spend any money on it. Pull them out and have a look, easy job, nothing to lose.Series III clutch pedal solidSeries III clutch pedal solid
    For wheel cylinders and slave cylinders etc. that are seized, placing them in a warm oven get's them to free up and "pops" the piston out.
    Best to have them in a container though so that they wont splatter crud all through the oven...something like a large Coffee or Milo tin with the lid on it, but holes punched in it, so that it won't "pressurise" and blow it's lid off. Start off with low heat then turn the wick up a bit at a time till it does the job, rather than go in full boar with loads of Celsius

    Cheers, Mick.
    1974 S3 88 Holden 186.
    1971 S2A 88
    1971 S2A 109 6 cyl. tray back.
    1964 S2A 88 "Starfire Four" engine!
    1972 S3 88 x 2
    1959 S2 88 ARN 111-014
    1959 S2 88 ARN 111-556
    1988 Perentie 110 FFR ARN 48-728 steering now KLR PAS!
    REMLR 88
    1969 BSA Bantam B175

  7. #7
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    Quote Originally Posted by mick88 View Post
    For wheel cylinders and slave cylinders etc. that are seized, placing them in a warm oven get's them to free up and "pops" the piston out.
    Best to have them in a container though so that they wont splatter crud all through the oven...something like a large Coffee or Milo tin with the lid on it, but holes punched in it, so that it won't "pressurise" and blow it's lid off. Start off with low heat then turn the wick up a bit at a time till it does the job, rather than go in full boar with loads of Celsius

    Cheers, Mick.
    Excellent thanks Mick, sounds like a great idea Series III clutch pedal solid
    Cheers
    Travelrover

    Adventure before Dementia

    2012 Puma 90 - Black
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    1996 Tdi 300 Wagon - White

  8. #8
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    As well as the slave cylinder the flexible hose may have grown over , you may also find being a beach vehicle the clutch plate may have rusted to the flywheel & pressure plate assembly.

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    Quote Originally Posted by 1950landy View Post
    As well as the slave cylinder the flexible hose may have grown over , you may also find being a beach vehicle the clutch plate may have rusted to the flywheel & pressure plate assembly.
    Thanks 1950landy

    I had thought about clutch/pressure plate rust, and that’s why I mentioned the previous owner had driven it around his farm (long after it’s beach life). But still a real possibility..
    Cheers
    Travelrover

    Adventure before Dementia

    2012 Puma 90 - Black
    1999 Td5 110 Ute - White
    1996 Tdi 300 Wagon - White

  10. #10
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    Quote Originally Posted by travelrover View Post
    Thanks 1950landy

    I had thought about clutch/pressure plate rust, and that’s why I mentioned the previous owner had driven it around his farm (long after it’s beach life). But still a real possibility..
    My 80" only has to sit in the garage for a couple of months for the clutch plate to stick . I think yours is a cylinder or hose problem but was just saying the clutch assembly if once you get everything working the clutch dose not release stoping it going into gear with engine running.

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