Well I decided to modify the standard leafs after seeking Isuzu Rover's help and I can't thank Ben enough for the advice he has given
Here is a pic of both of the rear sets reassembled.
No before shots; they didn't look too bad but when I stripped them there were wear-steps on all but the bottom one and the upper main leaf, which shows that keeping springs dry and rusty doesn't prevent wear.
The only tools I needed were:
1. My cobber's oxy-set to unbend the clamps.
2. A heavy hammer and an anvil to straighten the ripples in the unbent shackles.
3. A 4" angle grinder with: cutting discs (4 off); a coarse flap wheel and one grinding disc.
4. Marking tools and a hand drill to drill the holes for the keeper-bolts on the clamps.
5. Paint brush.
6. Spanners.
7. Vice.
Materials:
1. A can of dry-lubricant spray 1off
2. 5/16" x 4" UNF high-tensile bolts 8 off
3. About 200ml of Penetrol
4. 1/2" to 5/8" dia. light tube (I used an old folding-chair frame)
Method:
1. Sand the springs to remove loose scale.
2. Carefully grind the wear-steps to remove the obvious ridges.
3. Sand the grinding to make it smooth; ignore any blemishes if they don't feel deep.
4. Mark out and cut the tapered ends 25mm x 12mm with the cutting disc.
5. Sand a radius on the top edge of the taper so it doesn't dig into the spring above when in use. Make the radius about 3mm.
6. Sand any sharp edges to make them safe.
7. Mark-out and drill the holes in the clamps.
8. Penetrol the leaves following the manufacturer's instructions to arrest corrosion.
9. Paint the springs if desired (I didn't).
10. Coat the inter-leaves with lubricant. I used Molybond 122L by ITW Polymers and Fluids (Australia). On the front springs I will use molybond grease to see if there is any noticeable difference.
11.Assemble the springs with a new centre bolt if necessary.
12. Assemble the clamp bolts and crush tubes into the saddles.
I should add that I decided to remove the 3rd spring after Ben told me how much the standard pack could carry.
Hurry up and wait until you can road test them

(could be years in my case)
Cheers Charlie
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