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Thread: Auto over heating issues

  1. #1
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    Auto over heating issues

    Went on a club run to Coffs Harbour last weekend and found that still have auto ATF oil temp issues in our ZF 4sp 1994 disco auto. 3 situations:

    (1) Running at 50-60 kmph in LOW range locked centre (30% reduction gears) oil stayed very cool (80-90 deg) on up and down hill section on gravel roads with 11psi tyres – 20-30 min of this at times

    (2) Running slow (2nd gear max 10 kmph) and steep up hill in LOW range locked 4x4 temps rose to 120 to 130 or more deg – after 5 min

    (3) In High range 30-50 kmph, unlocked centre, 11 psi, on black top temp 120-130 - when up hill or lower speeds rose to 140+ deg in less than 5 min

    So it seems when box spinning fast then cool, when spinning slow (irrespective that good air flow over oil cooler ie 50 k on black top but in high and 4th gear) then it heats up.

    Cause and solution?
    Is it likely that oil pump in the auto is stuffed and hence only get high oil flow when box spinning with high revs? And suffers more going up hill due to gravity
    Is the only soln to take box out and get auto guy to look at pump?

    All help appreciated
    Skiboy

    89 Orange Rangie UTE - our play thing - sadly now sold
    75 Rangie/Series/Hybrid/LS3 - Bumblebee with a sting!!!!
    2018 RRS - The new touring vehicle - replaces 2012 RRS

  2. #2
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    Homestar is offline Super Moderator & CA manager Subscriber
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    Not really an expert an trannies, but I would have thought that a failing pump or low pressure may also cause issues when the auto went to change gear as well. The solenoids wouldn't be getting the pressure they need to operate properly. I am happy to be corrected here mind you...

    Cheers - Gav.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

  3. #3
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    50-60k's in LOW - what gear?
    If it was in 'D' then its maybe in 4th with the lockup clutch engaged (and therefore no converter slip/heat).

    What are you using to measure the temp?

    Steve

  4. #4
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    Gav - box works fine otherwise

    Steve - oil temp gauge from repco fitting in line - has been there for 18 months - all this temp spiking is new

    Yes D = 4th low range

    The pattern is the same and regular so in same condition over 2 different weekend and 4 days of driving - last weekend 11 hr driving on one day - so pattern is established and recent - ie last few weeks.

    So something systematic has changed.

    Skiboy

    89 Orange Rangie UTE - our play thing - sadly now sold
    75 Rangie/Series/Hybrid/LS3 - Bumblebee with a sting!!!!
    2018 RRS - The new touring vehicle - replaces 2012 RRS

  5. #5
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    trans cooler

    Check that your trans cooler fins are clean, it may be blocked & not leting air flow throught it.

  6. #6
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    Quote Originally Posted by Disco W.A View Post
    Check that your trans cooler fins are clean, it may be blocked & not leting air flow throught it.
    This and also maybe coupled with low fluid level. Failing pump usually results in loss of clutch pack pressure but you would notice this with slipping and higher than normal revs in high range.
    Low range reduces the load on the trannies but obviously will turn quicker.
    Would check filter also and flush cooler lines also.

    Cheers

    Andrew

  7. #7
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    I reckon when its running cool the lockup clutch is engaged, but running hot at all other times. So essentially its unrelated to revs/airflow other than the lockup clutch is controlled by the output RPM.

    As others have said - look for a general cooling issue.

    Steve

  8. #8
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    hot auto

    have 300tdi with ZF in Deefer. Have had same problems at times. If auto cannot lock up will get hot ie off road use low range in higher gears, 3/4 rather than high range 1/2. I am not sure whether the auto "locks up" in other than 3/4 gear and therefore has to work harder.

    I had cooler on front bumper which still got hot at slow speed but just installed cooler with radiator so that the fan is drawing air past cooler at low speed. Solved problem.

    I am not sure about the locking up in 1/2?

    Just a thought.

    Brad

  9. #9
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    Thanks all let me clarify:

    (1) Cooler is clean - condition unchanged - so not the issue
    (2) Fluid was all changed out before the weekend and top quality synthetic ATF added - no change in the problem so not the old fluid or low fluid - in fact fluid levels were fine before and after.
    (3) Cooler lines were blown out when oil changed

    This phenomena was a recent change in operating temp so something has changed. No box operation issues in that gears all work fine.

    Oil filter in auto - the auto place I went to said they need to remove the cross member and exhaust (this is a ZF from a Disco installed in a Rangie) to do an auto service.

    Is this service - the filter and seal on the tranny bottom - doable by a novice with some mechanical expertise?

    Thanks
    Skiboy

    89 Orange Rangie UTE - our play thing - sadly now sold
    75 Rangie/Series/Hybrid/LS3 - Bumblebee with a sting!!!!
    2018 RRS - The new touring vehicle - replaces 2012 RRS

  10. #10
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    Is this service - the filter and seal on the tranny bottom - doable by a novice with some mechanical expertise?

    Yes.
    However in my RRC and I assume D1 its a lot of work as the front part of the exhaust has to be dropped and the crossmember removed to allow the sump to clear the filter to come off. Its simple but uncomfortable and sometimes the crossmember may need a porta power to spread the chassis , but in my case it did not.
    You need a Torx bit to undo the sump clamps on the ZF.
    Regards Philip A

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