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Thread: urgent td5 head advice please!!!

  1. #1
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    urgent td5 head advice please!!!

    Hi All, I am in the middle of the head gasket job on my td5 defender 130. Every thing was going great untill i picked the head up from the machine shop.. They said that they had to takle off 9 thou. I specifically told them that if they had to take off more than 5 thou, then to ring me!! Obviously they did not. Harness of head before skim was 117 brinel and after is 105 brinel.

    So is my head now stuffed??

    If not will they have to recess the valves? What are the valve heights does any body know?

    I have done lots of reading in other posts on this and 5 seems to be the magic number to shave off.

    I hope its not stuffed as its our only car at the moment so i need it back asap. It was going back together tomorrow.

    Thanks in advance for any advice.

    Cheers Jim

  2. #2
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    If they have done a good job, they would have measured the valve depths and re-cut the seats to suit. Was that not done?

    How does the hardness of the face compare with the rest of the head? This is more important than how much was removed.
    -- Paul --


    | '99 Discovery Td5 5spd man with a td5inside remap | doesn't know what it is in for ...
    | '94 Discovery Tdi 5spd man | going ... GONE

  3. #3
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    No not to my knowledge Paul. So are you saying they should of measured before the shave and then set the values to the same measurement to the face after the shave??

    Thanks Jim

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    i assume you are concerned with valve to piston clearances ?.
    i am no engineer here, but IMO 9 though shave on a head should not cause any clearance issues with the valves needing recessing. also it would increase the compression a miniscule amount and not a concern for me. i would be more concerned about the hardness of the head myself.
    certainly if the valve clearances were that close that a 9 though shave is going to cause issue, then surely we would have seen td5's with bent valves by now?

  5. #5
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    Quote Originally Posted by jimbob View Post
    No not to my knowledge Paul. So are you saying they should of measured before the shave and then set the values to the same measurement to the face after the shave??
    Yes. When my head was done this is exactly what my machinist did.

    Quote Originally Posted by Rosscoe68 View Post
    i assume you are concerned with valve to piston clearances ?
    Not just the piston to valve clearances but also the compression ratio will be increased. A 9 thou skim equates to approximately 0.5cc reduction in combustion chamber volume due to valve intrusion.
    -- Paul --


    | '99 Discovery Td5 5spd man with a td5inside remap | doesn't know what it is in for ...
    | '94 Discovery Tdi 5spd man | going ... GONE

  6. #6
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    Yes i am concerned with the valve to piston clearance mainly. I have gone from the 2 hole gasket to the 3 hole gasket. Not sure what the thickness difference is, but this should assist in the clearance and compression situation.

    In regards to the hardness, the machine shop said the minimum hardness you need is 67 brinel. But i fail to see how they can say that when they know nothing about these engines eg. the high boost pressure they run and the stress that must put on the head gasket.

    Cheers Jim

  7. #7
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    I have read that you can get the head re-hardened. Is it the machine shop that normally does this? How long a proceedure is it?

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    So any one lnow how i can work out the clearance issue??? Measure how far the piston comes out the top of the block, measure how far the valves come past the face of the head , find out how thick the 3 hole gasket ends up being once compressed and from this work out if the pistons will hit the valves.

    Does this sound right???

  9. #9
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    pretty please all td5 GURU'S!!!

  10. #10
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    5 thou is ideal, but 9 thou is fine, hardness layer is closer to 12. The compression wont change as the combustion chamber is in the top of the piston. The valve heights at 9 thou shouldn't be an issue either. Just use a 3 hole gasket. I would be getting concerned about valve heights at 10 thou and over though.

    JC

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