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Thread: R380 101

  1. #1
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    R380 101

    Hi folks. I'm betting this has been covered. If so, please point me to the relevant thread.
    We have a S1 disco 300 TDi with what appears to be a dead gearbox. No drive, hi or lo, I think the clutch is fine. One of the cooler lines was loose, oil everywhere etc. I've read a bit, and found out some of the likely causes, but as yet I haven't got my hands dirty ( any more than usual ).
    I have a couple of questions.
    1. Other than a R380 out of another D1 300 TDi, what gearboxes fit straight in?
    2. What gearboxes will fit with some mods. I mean, bell housing and input shaft type things.
    3. If I find that the output shaft spline is the culprit, how hard is it to fix? What else is likely?

    Many moons ago I trained as a mech in our army. 11A's and all. Gearboxes were NOT my forte, but I'd have a go if they're not too demanding.

    The budget is tight, and any help is appreciated.

    I would like to get it fixed for my son, so I can get my TD5 back!

  2. #2
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    First thing - make sure the transfer case is in gear and not in neutral.

    Second - if it is an older 380 the splines on the gearbox output shaft and the corresponding cog that is the input to the tfr case also wear due to poor design - lack of lubrication. The solution is to replace both with new stuff - in particular a cross drilled "cog" (not sure of the correct term) that allows oil to lubricate the splines.

    If it is not this then major internal work might be needed - others can advise on this.

    Garry
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
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    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
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  3. #3
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    Best bet is still another R380, ex 300Tdi Disco. Hope it is something easy to address. Defender R380 isn't suitable, nor is early Disco LT77 etc.

    JC

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    Quote Originally Posted by garrycol View Post

    Second - if it is an older 380 the splines on the gearbox output shaft and the corresponding cog that is the input to the tfr case also wear due to poor design - lack of lubrication. The solution is to replace both with new stuff - in particular a cross drilled "cog" (not sure of the correct term) that allows oil to lubricate the splines.
    Garry
    Yeah, that's pretty much what I've read. The box was 'supposedly' new, not reco, in the last four years. Don't know if that means anything, really. I'm sure the person ( the remarkable Fred Smith ) was being truthfull. I'm just not sure that improvements were made to the gearbox over the journey.

  5. #5
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    Quote Originally Posted by johntins View Post
    Yeah, that's pretty much what I've read. The box was 'supposedly' new, not reco, in the last four years. Don't know if that means anything, really. I'm sure the person ( the remarkable Fred Smith ) was being truthfull. I'm just not sure that improvements were made to the gearbox over the journey.
    That may be so, but you said you have noticed the oil cooler line leaking, and the trans may well have run out of oil therefore there is little hope it is serviceable if this is actually the case unfortunately.

    JC

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    Quote Originally Posted by justinc View Post
    Best bet is still another R380, ex 300Tdi Disco. Hope it is something easy to address. Defender R380 isn't suitable, nor is early Disco LT77 etc.

    JC
    This is why I asked. I don't know the various interchange issues, like diesel or V8, 200/300TDi or TD5, Defer or Disco.

    The gearboxes are thin on the ground, and most sellers either don't know what they're selling, or they DO know, and want a fortune.

    I know that people have a right to a living, but where's the sense in pricing something to a point where it will NEVER sell? Thing sits on a shelf for years because it's worth so much. I could have bought whole cars for less than the price people ask for a one hundredth part of it. I think I will.

    Sorry, that was a rant, not directed at you, Justin.

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    Quote Originally Posted by justinc View Post
    That may be so, but you said you have noticed the oil cooler line leaking, and the trans may well have run out of oil therefore there is little hope it is serviceable if this is actually the case unfortunately.

    JC
    Yep. All true. When I first saw the car with this issue, the cooler line was loose, and there was oil all over. I am unfamiliar with this gearbox, but I have recovered cars ( nothing sophisticated- I certainly wouldn't expect one of my old FIATs to survive; they get stroppy if you forget to kiss them in the morning ) from worse. Is the R380 particularly weak? I'm mindful off the "poor design" aspect, but were they improved later? I am aware that this one, although 'new', could well have been an early one.

    I guess the answer is to pull it down. I was hoping...

  8. #8
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    Quote Originally Posted by johntins View Post
    This is why I asked. I don't know the various interchange issues, like diesel or V8, 200/300TDi or TD5, Defer or Disco.

    The gearboxes are thin on the ground, and most sellers either don't know what they're selling, or they DO know, and want a fortune.

    I know that people have a right to a living, but where's the sense in pricing something to a point where it will NEVER sell? Thing sits on a shelf for years because it's worth so much. I could have bought whole cars for less than the price people ask for a one hundredth part of it. I think I will.

    Sorry, that was a rant, not directed at you, Justin.
    I'm hearing you

    I sold a V8 R380 a while back had 122,000km and was in mint condition. $900. I don't have room for stockpiling stuff, and TBH I would rather just get the vehicle in, strip out useful parts, and toss out what I don't / won't sell, if anyone I know doesn't want it. I hate those hoarders like the ones you speak of

    Sorry I don't have any diesel boxes at present, either

    JC

  9. #9
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    Loss of oil may have cooked something... but being short on cash
    I would pull of the tcase PTO cover and check the input splines.
    If that is the drama, a new cross drilled input gear will engage on some (1/3 of gear) of the unused mainshaft splines and may get you mobile.
    My 95 fender has been running on a new cross dilled gear for about 30k now and although the original wasnt stripped it was terrible! No discernible wear and ALL load is on that 1/3 of new gear?

    Steve
    '95 130 dual cab fender (gone to a better universe)
    '10 130 dual cab fender (getting to know it's neurons)

  10. #10
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    The R380 is a good baox behind a Small V8 or Tdi, later suffix K and L were the best. (1998 and 1999 Tdi/V8 and 1999 on Td5/V8) but suffix J were OK for 250K if oil changed regularly.

    A loose oil cooler line almost always means total destruction, gears, shafts and bearings. If there is no oil in the box, then I wouldn't even worry about pulling it to bits Gears etc are quite expensive so I would go with your suggestion and look for a complete vehicle. I have a customer who has recently wrecked(Crashed) his, trans was OK, would you like their contact details? They are in Hobart though.

    JC

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