I have had this happen to me twice, well I caught it the second time.
With the ordeal I had a couple of years back with my 89 not running when it should, I thought I had it fixed when it did random things, stripping the gear was one of them. The odd thing was it was only worn or stripped on one side. I pulled the front off and replaced it. While in there I had a look to see if anything was causing it to do it. Beutey suggested that sometimes the gear gets fitted incorrectly and the washer doesn't allow the oil, supplied through a gallery in the camshaft, to splash outwards - lubricating the gears. I made sure everything was as per the book and threw the front back on.
Well all was good, drove from Katherine back down here to Adelaide.
While waiting at the lights one day I started to hear this grinding sort of sound. Sounded like the water pump bearing had failed. Got home and did all the checks, water pump and all tensioners were fine, alternator, etc.. no idea. Noise hung around didn't get any worse.
In the lead up to Christmas 2019 I had an opportunity to change the cam. The engine was down on power, torque was non-existent, but the compression was still very good. When I pulled the front off again, the drive gear had started to wear pretty bad in the same or similar spot to last time. I was actually probably lucky to catch it when I did as I am not sure it would last another 6months.
I worked it out and it was less than 5000km when it was changed.
What I thought might of happened was the cam moving forward into the timing cover. But there was not sign of it on the cover or the bolt that secures the gear/chain gear.
On reflection, it's possible it was moving forward at a point lining up with the lobes for Cyl 7. While I didn't think to check it at the time, those lobes were more than a mil worn down and had a taper leading across the lobe. The cam might have been pushed at that point causing the extra wear.
New cam, new gear and it has been pretty good. Although I haven't surpassed 5k yet, overall it's a different engine.
Of note - I always add a drop of oil down the centre of the dizzy drive shaft and the shaft spins very freely, so I wrote this off as being a cause for the gear damage.
'15 Discovery 4 HSE- The family bus and the kids like it!
'89 RRC- My favorite of the bunch!
Ex '03 Commodore 'S' ute- 450hp of uncracked 5.7lt and 6 speed manual uteness - Still crying that its gone
Ex '06 GLXR Triton- *Gone and forgotten*
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