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Thread: new noise after V8 cam install

  1. #1
    pibby is offline Master Silver Subscriber
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    new noise after V8 cam install

    Motor is a 4.6 v8 in a discovery. Few months back had a new cam put in by an independent land rover workshop over in Melbourne when I was there. Drove it from Melbourne to Hobart a couple of days later where I then pulled the manifold off to put the thor one on. For a host of reasons have only recently begun driving the car again

    Anyway, I was in the workshop when they started the engine first time with the new cam and were bedding it in. after the bedding in was done and engine was idling I noticed a noise which I would describe as similar to the sound of tapping the inside of a wooden mug. (think of those large glasses to drink beer out of but made in timber) with one of those sticks which people tap xylophones with. it is not overly loud, but is certainly audible. Well, it’s about as loud as it would be tapping the inside of a wooden mug. Frequency wise – it does not appear to be aligned with all cylinders, may be one??? I’ve had the hose and screwdriver on to it trying to identify the location but no luck. It does appear to be the top of the motor and possibly both sides (or maybe the middle???). it doesn’t appear to be there once the engine is revving but maybe the sounds gets swallowed up by the increasing noise of the motor. at idle it is a sure thing for the sound to be present probably 90% of the time, then it might stop but then will start up again.


    When the motor was first restarted to bed the cam in one guy was on the throttle cable from the passenger side of the engine bay and the other guy started the motor with the key. A few seconds after it started the guy who started the motor walked around to the back of the car whilst I was standing at the front. About 30 or 40 seconds in (maybe shorter maybe longer) I poked my head in to look at the instrument panel and the oil light was on. I told the guy on the throttle cable who told me to turn the motor off. They then loosened the oil filter and no oil was coming out. I think he went off to get something then by the time he got back oil had started coming out. So they started the car up and did it all again this time with the oil light off.

    As for the cam itself, my original cam was reground as after inspecting it the guys at the camshaft shop thought it was acceptable. I asked the guy from the camshaft shop and he told me when they regrind they reduce the ‘round’ and also the lobe but in such a way as to maintain the same lift between the round and the lobe. I told the guys at the workshop that the cam had been reground.

    There was a new timing chain and new sprocket and new lifters installed.

    So I’m wondering out of the above work done to the motor what could be the cause of the new noise? My limited knowledge of this area is hoping it is a matter of the lifters not being shimmed either correctly or at all on the install.

    Any thoughts?

    Thanks.

    Brett.

  2. #2
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    I'm no expert but 30 seconds at 2000 rpm with no oil pressure is bad. Maybe there's big end bearing damage? Might be a good idea to get a gauge and see what the oil pressure is doing.

  3. #3
    It'sNotWorthComplaining! Guest
    If they installed a dual rollmaster chain , then have a look at these pics, there are rub points in the timing case, one at dizzy input there is a lug in the casting that will interfer, and the oil pump cover gets a scrape from the link pins.







  4. #4
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    I am darned if I know why you had the cam reground . New ones are not that expensive.
    This will reduce the cam follower preload which is not adjustable (easily) in an RV8.

    If you do something like this you MUST check the follower preload with a gauge to have between 20-50 thou "pressure" on the cam follower on the base of the cam. If there is too little the fix is to machine the bases of the rocker pillars
    Aside from other possibilities, it is likely one or more tappets have no preload and this is causing the noise.( which is the same tappet clatter as with a worn out cam)
    Regard sPhilip A
    Last edited by PhilipA; 20th April 2011 at 01:29 PM. Reason: spelling

  5. #5
    mike 90 RR Guest
    Quote Originally Posted by pibby View Post
    had a new cam put in by an independent land rover workshop

    I was in the workshop when they started the engine first time with the new cam and were bedding it in. ........ after the bedding in was done ...... engine was idling I noticed a noise which I would describe as similar to the sound of tapping the inside of a wooden mug.


    Drove it from Melbourne to Hobart a couple of days later


    I’ve had the hose and screwdriver on to it trying to identify the location but no luck.
    I had to snip up the quote a bit ...... What did the mechanic say it was?


    Use your screwdriver and listen veeeeerrrrrry carefully on the top of the rocker covers .... Close your eyes and move its position 1" at a time along the length of it






    or .... Take it to JC

  6. #6
    pibby is offline Master Silver Subscriber
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    can't remember what timing chain was used. will have another listen and see if the noise can be isolated to the timing cover, when i checked previously it didn't seem to be.

    philip - i asked cam shop if there would be a prob with regrinding (it was their suggestion - i've got little experience of this stuff at a hands on level, i did the reading and checked it was ok to use the reground cam). also checked with the workshop doing the install. they all said ok. you're right they are cheap items but i can only go on the advice of the experts ie those who do this for a living, that it would be ok.

    if it is the lifter preload, any one know of a method how to check without taking plenum and rocker covers off?

    additionally, if it is lifter preload does this mean i am probably the only person running around with special lo-lift lifters??!! but more seriously, if this is the case is there any damage being done?

    when driving around today i poked my head out the window at low speed and could still faintly hear the noise - so it's present not just at idle.

  7. #7
    pibby is offline Master Silver Subscriber
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    Quote Originally Posted by mike 90 RR View Post
    What did the mechanic say it was?
    they said they didn't know what the noise was. without implicitly saying they were b'sing me i just made sure they were aware it was there. i was on the boat a day or two after heading home. car has only recently gone back on the road so will check a bit more and if appears to be related to something they have done shall call them. i'm heading that way in a few weeks time.


    Quote Originally Posted by mike 90 RR View Post
    or .... Take it to JC
    yes, he's a busy boy and is rushing madly to get things clear before he heads off for easter. had to put a new kickdown cable in and after sizing it up last week thought i would rather pay someone with a hoist to do the job but jc couldnt fit it in till after easter. after doing it over the weekend, i really wish he could have!



    shall recheck with the screwdriver along the length of the rocker cover. did that with the hose holding it on various spots but only a couple of spots with the screwdriver so shall recheck and hopefully be able to zero in on it.

  8. #8
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    philip - i asked cam shop if there would be a prob with regrinding (it was their suggestion - i've got little experience of this stuff at a hands on level, i did the reading and checked it was ok to use the reground cam). also checked with the workshop doing the install. they all said ok. you're right they are cheap items but i can only go on the advice of the experts ie those who do this for a living, that it would be ok.

    The way you check it is to take off the valley cover and make up a gauge, usually from a piece of coat hanger about 100MM long . You make a right angle about 3mm long on each end and file one end down to 20thou and one to 50 thou. If the thin one goes in between the circlip and the plunger and the big one doesn't then it is OK. All should be checked on the back of the cam ie TDC firing.
    The mechanics putting it together should have done that.

    Grinding a cam used to be very common on pushrod engines with adjustable tappets. Any out of spec can be compensated for by just adjusting the tappets. But not so in a RV8.
    Look, maybe they metal sprayed the cam to retain the original dimensions or only took a liitle off, but it is a strange thing to do with an RV8.
    Just to confirm I had a look at P78 of How to Power Tune Rover V8 Engines. Des Hammill states
    " The standard camshaft cannot be reground successfully to its original profile,or to an alternative high performance profile. The lobes are almost always worn too far for a standard regrind and , in addition, the lobes are just too small to be ground to a higher performance profile."

    Maybe yours is the exception that proves the rule , but there is a high correlation of coincidence .
    Regards Philip A
    So I’m wondering out of the above work done to the motor what could be the cause of the new noise? My limited knowledge of this area is hoping it is a matter of the lifters not being shimmed either correctly or at all on the install.

    It is more likely that there is NOT ENOUGH preload. In this case the rocker pillare have to be machined down. All in all IMHO , it is much easier to fit a new cam. Too much preload where shimming is necessary will not cause a noise, but the lifters will pump up earlier at high revs.
    Last edited by PhilipA; 20th April 2011 at 07:17 PM. Reason: more info

  9. #9
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    G`day Brett

    is it a sharp or hollow noise ?

    Someone that knows what a lifter tap sounds like should be able to pick a lifter noise straight away .

    Depending on the age of your rocker arms , there is a batch of arm casting #s that are known to be a likely cause a valve train noise that could be interpreted as a lifter tap .

    I`d suggest if a lack of preload the noise should be constant .

    Does it make the noise from cold and at running temp ?

    Did it make a similar noise only greater when they ran it with the oil light aglow ?

    Are you aware of the type and/or thickness on the head gaskets fitted ?

    Peter

  10. #10
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    Anyway, I was in the workshop when they started the engine first time with the new cam and were bedding it in. after the bedding in was done and engine was idling I noticed a noise which I would describe as similar to the sound of tapping the inside of a wooden mug. (think of those large glasses to drink beer out of but made in timber) with one of those sticks which people tap xylophones with. it is not overly loud, but is certainly audible. Well, it’s about as loud as it would be tapping the inside of a wooden mug. Frequency wise – it does not appear to be aligned with all cylinders, may be one??? I’ve had the hose and screwdriver on to it trying to identify the location but no luck. It does appear to be the top of the motor and possibly both sides (or maybe the middle???).
    Funny Pibby , mine just started this same noise this afternoon when I drove hot into the garage, and I replaced my cam etc etc a couple of weeks ago. Its a slow knock as you describe on one cylinder.
    I listened to it with a screwdriver and it was louder on the LH head than on the rocker shaft. I opened the oil cap and placed the screwdriver on the end of the rocker shaft.
    My conclusion depressingly is that I have a slipping/moving sleeve. After all that bloody care and new radiators and never overheated to do this to me at 198KK. ( bitch)
    I cannot think of anything else as I have nearly new heads, gaskets, ARP studs, new cam , new lifters, new timing gear.
    If I recall it made the noise before a couple of years ago , then shut up. There is no great loss of water, no steam cleaned combustion chambers, no marks on the gasket rings,AFAIR before I chucked them, no clue whatsoever.
    Only difference this time is I gave it a rev to 4.5K about 2 k from home.
    Maybe the newfound compression and power has put more pressure on the sleeves.
    In the next few days I will break out the stethoscope and listen more but it sure sounds like a "RAP" rather than a rattle.
    I know that one reason stroker kits became unpopular was that previously good engines would suddenly start slipping sleeves from the extra stress of the stroke.
    Maybe I feel a 4.6 coming on, but what a PITA after I have just done a top overhaul on the 3.9.
    Hope this is not your story also.
    Regards Philip A

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