I think I replied this in another thread.
I payed 1.4 ish gorillas for a 195A MIG... was never really satisfied, always hitting the duty cycle, unstable arc, no burn back control, poor quality wire feed(erratic, birdsnests etc). Sure it was a step up from the cheapo 140A cornflake box MIG I had previously, but it just, well, missed the mark. I persevered with it for a couple of years until it started playing up.
IMHO buy the biggest single phase unit you can... that equates to 250ish amps.
Buy a remote feeder, that way you can keep the expensive transformer/inverter & PCB boards in a corner away from grinder dust.
I now have a Lincoln 250s
It is truly a beast, smooth beautiful stable arc, infinite burn back, steady smooth unflinching wire feed. AND at least I now know if/when I find its limits I will be up for a $10,000 power company bill to put in three phase! Cant see that happening any time soon!
I wouldnt highly recommend a w-e-l-d-m-a-s-t-e-r unit if you know what I mean - but this lincoln just lays darn sexy beads.
I guess the moral for me is that over the past 5 or so years i have been the "poor man paying twice (or thrice even)" If I had just bought the big lincoln first up instead of the 140 cheapo then 195 dross then I would have saved money and had a better welder for 5 years instead of 5 weeks. BTW Im not some semi professional welder. In that 5 years I have only melted about 55kg of steel and 10kg of aluminium wire. I look at the jobs I fabbed before the lincoln and it they just scream BUY BIG!!!!
Steve
'95 130 dual cab fender (gone to a better universe)
'10 130 dual cab fender (getting to know it's neurons)
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