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Thread: td5 disco rear door wont open

  1. #1
    Join Date
    Jan 1970
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    Deception Bay
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    td5 disco rear door wont open

    Any idea?

  2. #2
    Join Date
    May 2009
    Location
    West Gippsland - Victoria
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    Have you been driving on any dusty dirt roads recently ?

    This has got to be the biggest design fault on the Disco. Dust gets into the rear door mechanism and clags up its operation. Had this problem several times travelling around Australia. Generally a couple ok K's more and it frees itself. I've had the whole thing apart several times to clean out and lubricate. One problem was that lubrication helped retain the dirt. In the end I used powdered graphite which worked OK. If there's a more permanent solution I don't know what it is.


    Deano

  3. #3
    olbod Guest
    Had this happen to me.
    I had to climb over the back seats and remove the rear door trim to get at the internals and clean them up and open the door from the inside.
    Needs doing every so often.
    After it happened the first time I have always been reluctant to put in a full cargo barrier and locking myself out from both sides.

    Drat.

    Robert.

  4. #4
    Join Date
    May 2012
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    morayfield qld
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    Me too.....at 70 finding it difficult to clamber into rear of vehicle to open rear door.....Took lock out of door and cleaned it out....did my best to gemove burrs and bends in things caused by wear and tear over the past twelve years ... also adjusted striker and filed away damage caused there.... replaced lock works fine now....Best of luck....peter

  5. #5
    Join Date
    Jan 1970
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    Blairgowrie, Vic
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    Smile 70?

    70? I find it @#$#$%@ hard at 60!!

    Pete
    Dizzie, 08 D3 TDV6 SE

  6. #6
    Join Date
    Jan 2010
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    On sebaticle with work in Penang for a bit life is good 👍
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    Had this happen to mine recently and posted up same question.

    Plenty advice including giving the handle some gentle persasion with a really good tap to the mechanism.

    Did this to mine and all good, door opens again.

    Hope this helps.

    Cheers, Chris

  7. #7
    Join Date
    Apr 2009
    Location
    South Sydney
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    As its the same door as a D1 i'm not sure if the mechanism is the same, on D1's there is a spring which brakes means you need to turn the key at the same time as pulling the latch to open it, i had a box fall on the snibber of the D2 when we were camping (with a cargo barrier) dad started pulling the cargo barrier out and diging stuff out, i walked up held the button on the key adn pulled the latch at the same time, came open.

  8. #8
    Join Date
    Jan 1970
    Location
    Blairgowrie, Vic
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    Thumbs up Little $%#^@$% handed return spring busted

    As I read the post, I'm hearing that the back door cannot be opened with the handle on the exterior, unless either the lock knob is held up on the interior, or the lock is held in the open position by key from the exterior.

    Correct? If so....

    The solution? eBay seller phillipstuart33, in UK. Several items including set of 5 springs for replacement in LR door latches in Discos. Gets here in 1 week. Comes with instructions.

    For the back door, take off the interior latch escutcheon, door card (carefully, to avoid busting the fir trees), remove various clips and rods, taking photos to make sure you remember where everything goes, remove the 3 screws which retain the latch and manouevre the latch to reveal where the broken spring will be - AFAIR, it's between the lock levers on the latch.

    Fiddly, but R & R the busted spring for a R/H one, reassemble, test and all's good. Spray in a bit of white lithium grease (a little bit) to ease the components....

    Da da. Did one yesterday. Inside an hour.

    HTH and cheers

    Pete
    Dizzie, 08 D3 TDV6 SE

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