Page 1 of 2 12 LastLast
Results 1 to 10 of 14

Thread: 300tdi oil pressure relief valve

  1. #1
    Discovery-94 Guest

    300tdi oil pressure relief valve

    I bought a new valve assembly a few years ago to replace the old one while I had the sump off, but couldn't get the old one off so I decided to leave it.
    Now the sump is off again and I would like to give it another go.

    Has anyone got a great suggestion on how to get the thing to budge?

    And if I can't remove the old one (I don't think its broken at this stage) what would be my symptoms once it does brake, or better... what is the worse case scenario if the valve gets stuck one day?

    Muchly appreciated!

  2. #2
    Join Date
    May 2009
    Location
    West Gippsland - Victoria
    Posts
    2,907
    Total Downloaded
    0
    Isn't the aim of an oil pressure relief valve to by-pass oil around the filter in case it gets blocked ? Usually a spring pressing on a ball bearing. If the filters blocked the pressure on the ball bearing overcomes the spring pressure and allows oil to 'bypass' the blocked filter therefore not starving the engine of lubrication.
    All very well and good, but after 17 of inaction and residue build up I would be surprised if it still worked which I guess is why you're changing it.
    As far as I know modern filters have a bypass valve built into them for the same purpose.
    The Z9 definitely does the Z1159 does and I think the Z79A does as well. So why not just run a Z9 and let sleeping dogs (oil pressure relief valves) lie ?

    Deano

  3. #3
    Discovery-94 Guest
    Excellent!
    thats what I was hoping to hear.
    I am running a Z79A if I'm not mistaken, but have absolutely no idea whether the valve is buggered or not.... just one of those "while I'm at it" modifications.
    Tho only down side I see here is that if the valve is or will ever get stuck in the open position, the oil won't run through the filter anymore.... however... the engine is pretty pristine inside and I keep on top of oil changes etc, so the oil is not really dirty. and in the end, better run "dirty" oil through the engine rather than no oil at all!

    Thanks again

  4. #4
    Join Date
    Jan 1970
    Location
    Moruya Heads/Sth. Coast, NSW
    Posts
    6,532
    Total Downloaded
    0
    The oil pressure relief valve and spring in the engine block, beside the oil pump controls oil pressure from the oil pump.
    Quote from 300TDi Overhaul manual:
    Oil pressure is controlled by a pressure relief valve
    (12) incorporated in the timing case housing
    together with the oil pump. The valve allows excess
    oil to be recirculated back into the oil feed gallery.

    The By-Pass valve in the oil filter is just that a by-pass which allows the oil pump to work around a blocked oil filter, you should be able to get a six sided socket and breaker bar onto the plug and replace the old valve (piston/plunger) and spring, Regards Frank.

  5. #5
    Join Date
    Aug 2006
    Location
    Kingston, Tassie, OZ.
    Posts
    13,728
    Total Downloaded
    0
    Quote Originally Posted by DeanoH View Post
    Isn't the aim of an oil pressure relief valve to by-pass oil around the filter in case it gets blocked ? Usually a spring pressing on a ball bearing. If the filters blocked the pressure on the ball bearing overcomes the spring pressure and allows oil to 'bypass' the blocked filter therefore not starving the engine of lubrication.
    All very well and good, but after 17 of inaction and residue build up I would be surprised if it still worked which I guess is why you're changing it.
    As far as I know modern filters have a bypass valve built into them for the same purpose.
    The Z9 definitely does the Z1159 does and I think the Z79A does as well. So why not just run a Z9 and let sleeping dogs (oil pressure relief valves) lie ?

    Deano
    DO NOT USE A Z9 on a Disco 300 Tdi, the oil filter is too long and WILL hit the front differential on full compression of front suspension. Ryco also used to have I think the Z139 as a filter option, after several engine failures early on from this happening they ammended it to the Z89a.

    The 300Tdi oil pressure relief valve plug is just a giant flat screwdriver type of slot in the fitting, and sometimes very tight. I have used a large flat blade screwdriver in the past and tapped it around to loosen it first, then undo it as normal.

    JC

    JC

  6. #6
    Discovery-94 Guest
    Quote Originally Posted by Tank View Post
    you should be able to get a six sided socket and breaker bar onto the plug and replace the old valve
    I WISH it was a normal socket

    Quote Originally Posted by justinc View Post
    The 300Tdi oil pressure relief valve plug is just a giant flat screwdriver type of slot in the fitting, and sometimes very tight.
    yep, mine is VERY tight. I think I will try to find something to fit the giant screwdriver slot to get an impact drill on it this afternoon - I'm just not strong enough

    Thanks for your replies guys!!

  7. #7
    Discovery-94 Guest

    not budging!

    After a slight modification of an old chisel with a grinder to make it fit the giant screwdriver slot and attaching an impact drill to it I have to lay my tools in defeat, I don't think there is a way to get it off!!

    So I guess it has to stay there with all fingers and toes crossed that the valve doesnt fail........
    Attached Images Attached Images

  8. #8
    Join Date
    Jan 1970
    Location
    Moruya Heads/Sth. Coast, NSW
    Posts
    6,532
    Total Downloaded
    0
    Sorry, I thought it would be a six sided nut, like anyone but Land Rover would use, Regards Frank.

  9. #9
    300tdfly Guest

    knuckle skinning time

    You may be able to get it off by either using a shifter on the blade of the chisel after tapping the chisel a few times on the end keep inmind the torque you can achive with a shifter like that so you have to be pushing the chisel into the plug quite hard. This is assuming you dont have a traditional impact driver with screw driver bits that you belt with a hammer they can be very useful tools and should be pretty cheap. Hope this helps. Will have a bash at doing mine in a few weeks time i had a quick try before but was in a rush so left it for next time

  10. #10
    Join Date
    Sep 2008
    Location
    Geelong, VIC
    Posts
    4,442
    Total Downloaded
    0
    Quote Originally Posted by Discovery-94 View Post
    After a slight modification of an old chisel with a grinder to make it fit the giant screwdriver slot and attaching an impact drill to it I have to lay my tools in defeat, I don't think there is a way to get it off!!

    So I guess it has to stay there with all fingers and toes crossed that the valve doesnt fail........
    Those Makita impact drivers have bugger all torque. I've had things that the mine just thrashed itself to death on, but came off quite easily with a normal length 3/8" ratchet.
    Try the large shifter on the chisel, or large screwdriver tapping it in the undo direction as suggested by others.

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

Page 1 of 2 12 LastLast

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Search AULRO.com ONLY!
Search All the Web!